[Federal Register: July 30, 2003 (Volume 68, Number 146)]
[Rules and Regulations]               
[Page 44610-44611]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr30jy03-2]                         

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. 2003-NE-03-AD; Amendment 39-13249; AD 2003-15-06]
RIN 2120-AA64

 
Airworthiness Directives; Rolls-Royce plc RB211 Trent 800 Series 
Turbofan Engines

AGENCY: Federal Aviation Administration, DOT.

ACTION: Final rule.

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SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
applies to Rolls-Royce plc (RR) RB211 Trent 875-17, Trent 877-17, Trent 
884-17, Trent 892-17, Trent 892B-17, and Trent 895-17 turbofan engines 
with high pressure (HP) compressor rotor rear stage 5 and 6 discs and 
cone shafts, part numbers (P/Ns) FK25230 and FK27899 installed. This 
amendment requires removal from service of these HP compressor rotor 
rear stage 5 and 6 discs and cone shafts, before reaching newly reduced 
life limits. This amendment is prompted by three reports of crack 
indications in the stage 5 and stage 6 blade loading slots, found 
during engine overhaul. We are issuing this AD to prevent stage 5 and 6 
disc crack initiation and propagation leading to uncontained disc 
failure and damage to the airplane.

DATES: Effective September 3, 2003.

ADDRESSES: The service information referenced in this AD may be 
obtained from Rolls Royce plc, P.O. Box 31, DERBY, DE24 8BJ, UK, 
telephone: 44 (0) 1332 242424; fax: 44 (0) 1332 249936. This 
information may be examined, by appointment, at the Federal Aviation 
Administration (FAA), New England Region, Office of the Regional 
Counsel, 12 New England Executive Park, Burlington, MA; or at the 
Office of the Federal Register, 800 North Capitol Street, NW., suite 
700, Washington, DC.

FOR FURTHER INFORMATION CONTACT: James Lawrence, Aerospace Engineer, 
Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
New England Executive Park, Burlington, MA 01803-5299, telephone (781) 
238-7176; fax (781) 238-7199.

SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
Aviation Regulations (14 CFR part 39) to include an AD that is 
applicable to RR RB211 Trent 875-17, Trent 877-17, Trent 884-17, Trent 
892-17, Trent 892B-17, and Trent 895-17 turbofan engines with HP 
compressor rotor rear stage 5 and 6 discs and cone shafts, part numbers 
(P/Ns) FK25230 and FK27899 installed was published in the Federal 
Register on March 11, 2003. That action proposed to require removal 
from service of these HP compressor rotor rear stage 5 and 6 discs and 
cone shafts, before reaching newly reduced life limits. Information on 
the reduced life limits of these HP compressor rotors may be found in 
RR mandatory service bulletin (MSB) RB.211-72-E082, Revision 2, dated 
November 22, 2002.

Comments

    Interested persons have been afforded an opportunity to participate 
in the making of this amendment. Due consideration has been given to 
the comments received.

Request To Include a Reference to RR Service Information

    One commenter requests that a reference to RR MSB RB.211-72-E082, 
Revision 2, dated November 22, 2002, be included in the final rule. The 
commenter believes that the reference to the MSB is necessary for 
clarification and for traceability to the AD if future revisions to the 
MSB are issued.
    The FAA agrees. The MSB reference is included in the Supplementary 
Information paragraph and in Compliance paragraph (a).

Request To Withdraw Unnecessary AD

    One commenter states that the new life limit specified in the AD 
has already been included in the RB211 Trent Time Limits Manual 
(Chapter 5); therefore, the AD is unnecessary.
    The FAA does not agree. Although the new life limits have been 
included in the RB211 Time Limits Manual, the reduced life limits are 
not enforceable unless mandated by an AD. Accordingly, the FAA will not 
change the AD based on this comment.
    After careful review of the available data, including the comments 
noted above, the FAA has determined that air safety and the public 
interest the adoption of the rule with the change described previously. 
The FAA has determined that this change will neither increase the 
economic burden on any operator nor increase the scope of the AD.

Regulatory Analysis

    This final rule does not have federalism implications, as defined 
in Executive Order 13132, because it would not have a substantial 
direct effect on the States, on the relationship between the national 
government and the States, or on the distribution of power and 
responsibilities among the

[[Page 44611]]

various levels of government. Accordingly, the FAA has not consulted 
with state authorities prior to publication of this final rule.
    For the reasons discussed above, I certify that this action: (1) Is 
not a ``significant regulatory action'' under Executive Order 12866; 
(2) is not a ``significant rule'' under the DOT Regulatory Policies and 
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
significant economic impact, positive or negative, on a substantial 
number of small entities under the criteria of the Regulatory 
Flexibility Act. A final evaluation has been prepared for this action 
and it is contained in the Rules Docket. A copy of it may be obtained 
by contacting the Rules Docket at the location provided under the 
caption ADDRESSES.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Safety.

Adoption of the Amendment

0
Accordingly, pursuant to the authority delegated to me by the 
Administrator, the Federal Aviation Administration amends part 39 of 
the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec.  39.13  [Amended]

0
2. Section 39.13 is amended by adding a new airworthiness directive to 
read as follows:

2003-15-06 Rolls-Royce plc: Amendment 39-13249. Docket No. 2003-NE-
03-AD.

Applicability

    This airworthiness directive (AD) applies to Rolls-Royce plc 
(RR) RB211 Trent 875-17, Trent 877-17, Trent 884-17, Trent 892-17, 
Trent 892B-17, and Trent 895-17 turbofan engines with high pressure 
(HP) compressor rotor rear stage 5 and 6 discs and cone shafts, part 
numbers (P/Ns) FK25230 and FK27899 installed. These engines are 
installed on, but not limited to Boeing 777 airplanes.

    Note 1: This AD applies to each engine identified in the 
preceding applicability provision, regardless of whether it has been 
modified, altered, or repaired in the area subject to the 
requirements of this AD. For engines that have been modified, 
altered, or repaired so that the performance of the requirements of 
this AD is affected, the owner/operator must request approval for an 
alternative method of compliance in accordance with paragraph (c) of 
this AD. The request should include an assessment of the effect of 
the modification, alteration, or repair on the unsafe condition 
addressed by this AD; and, if the unsafe condition has not been 
eliminated, the request should include specific proposed actions to 
address it.

Compliance

    You are responsible for having the actions required by this AD 
performed within the compliance times specified unless the actions 
have already been accomplished.
    To prevent stage 5 and 6 disc crack initiation and propagation 
leading to uncontained disc failure and damage to the airplane, do 
the following:
    (a) Remove HP compressor rotor rear stage 5 and 6 discs and cone 
shafts, from service at or before accumulating 7,500 cycles-since-
new (CSN). Information on the reduced life limits may be found in RR 
mandatory service bulletin RB.211-72-E082, Revision 2, dated 
November 22, 2002.
    (b) After the effective date of this AD, do not install any HP 
compressor rotor rear stage 5 and 6 discs and cone shaft, listed in 
this AD, that exceed 7,500 CSN.

Alternative Methods of Compliance

    (c) An alternative method of compliance or adjustment of the 
compliance time that provides an acceptable level of safety may be 
used if approved by the Manager, Engine Certification Office (ECO). 
Operators must submit their request through an appropriate FAA 
Principal Maintenance Inspector, who may add comments and then send 
it to the Manager, ECO.

    Note 2: Information concerning the existence of approved 
alternative methods of compliance with this airworthiness directive, 
if any, may be obtained from the ECO.

Special Flight Permits

    (d) Special flight permits may be issued in accordance with 
Sec. Sec.  21.197 and 21.199 of the Federal Aviation Regulations (14 
CFR 21.197 and 21.199) to operate the airplane to a location where 
the requirements of this AD can be done.

    Note 3: The subject of this AD is addressed in CAA airworthiness 
directive 002-08-2002, dated November 22, 2002.

Effective Date

    (e) This amendment becomes effective on September 3, 2003.

    Issued in Burlington, Massachusetts, on July 23, 2003.
Francis A. Favara,
Acting Manager, Engine and Propeller Directorate, Aircraft 
Certification Service.
[FR Doc. 03-19306 Filed 7-29-03; 8:45 am]

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