[Federal Register: July 26, 2005 (Volume 70, Number 142)]
[Rules and Regulations]
[Page 43020-43022]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr26jy05-2]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2004-19175; Directorate Identifier 2003-NM-246-AD;
Amendment 39-14197; AD 2005-15-08]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-100B SUD, -200B, -300,
-400, and -400D Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Boeing Model 747-100B SUD, -200B, -300, -400, and -400D series
airplanes. This AD requires repetitive inspections for cracking in
fuselage stringers 8L, 8R, 10L, and 10R at body stations 460, 480, and
500 frame locations; and repair if necessary. This AD is prompted by
findings of cracking in fuselage stringers 8L, 8R, 10L, and 10R at body
stations 460, 480, and 500 frame locations. We are issuing this AD to
detect and correct fatigue cracking in certain fuselage stringers,
which, if left undetected, could result in fuselage skin cracking that
reduces the structural integrity of the skin panel, and consequent
rapid depressurization of the airplane.
DATES: This AD becomes effective August 30, 2005.
The incorporation by reference of a certain publication listed in
the AD is approved by the Director of the Federal Register as of August
30, 2005.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-
2207.
Docket: The AD docket contains the proposed AD, comments, and any
final disposition. You can examine the AD docket on the Internet at
http://dms.dot.gov, or in person at the Docket Management Facility
office between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The Docket Management Facility office (telephone (800) 647-
5227) is located on the plaza level of the Nassif Building at the U.S.
Department of Transportation, 400 Seventh Street SW., room PL-401,
Washington, DC. This docket number is FAA-2004-19175; the directorate
identifier for this docket is 2003-NM-246-AD.
FOR FURTHER INFORMATION CONTACT: Nick Kusz, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425)
917-6432; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION: The FAA proposed to amend 14 CFR part 39
with an AD for certain Boeing Model 747-100B SUD, -200B, -300, -400,
and -400D series airplanes. That action, published in the Federal
Register on September 28, 2004 (69 FR 57884), proposed to require
repetitive inspections for cracking in fuselage stringers 8L, 8R, 10L,
and 10R at body stations 460, 480, and 500 frame locations; and repair
if necessary.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments that have been
submitted on the proposed AD.
Support for the Proposed AD
One commenter concurs with the FAA's compliance recommendations
specified in the proposed AD. A second commenter, the manufacturer,
requested that the compliance time be changed to match the referenced
service bulletin; the commenter later submitted a comment stating that
it reanalyzed the data and now concurs with the compliance time
specified in the proposed AD.
Request for Clarification of the Compliance Time
One commenter states that paragraph (f) of the proposed AD
specifies repeating the inspection at intervals not to exceed 3,000
flight cycles until the optional terminating action is accomplished.
The commenter adds that the referenced service bulletin recommends
inspections at specific thresholds that equate to a 3,000-flight-cycle
interval, until the airplane accumulates 25,000 flight cycles. The
commenter also notes that the referenced service bulletin recommends
that airplanes having more than 25,000 total flight cycles be inspected
at intervals not to exceed 2,000 flight cycles, and adds that the
proposed AD does not seem to address this situation. The commenter asks
that the preamble in the proposed AD clearly specify that the 3,000-
flight-cycle interval cited in paragraph (f) replaces the threshold
values in the referenced service bulletin.
Although we acknowledge the commenter's concern, the difference in
compliance times was explained in the proposed AD. In the section
titled ``Differences Between the Proposed AD and Service Information''
of the preamble of the proposed AD, we define the difference in
compliance times, as follows: ``The manufacturer reanalyzed the service
problem and has advised the FAA that the reanalysis has resulted in
threshold and repetitive inspection intervals different from the
service bulletin. This resulted in simplified initial thresholds and an
increased number of flight cycles between repetitive inspections.''
That section of the preamble of the proposed AD is not restated in the
final rule; therefore, we made no change to the final rule in this
regard.
Request for Optional Open-Hole and Surface High Frequency Eddy Current
(HFEC) Inspections To Extend Repetitive Inspection Intervals
One commenter states that, subsequent to the release of the
referenced service bulletin, Boeing advised the commenter of optional
open-hole and surface HFEC inspections that could be performed in
addition to the specified detailed inspections. The commenter adds that
these optional inspections would allow extending the repetitive
inspection interval to 4,000 flight cycles, until the accumulation of
25,000 total flight cycles on the airplane. The commenter asks that the
FAA consult with Boeing about this alternative inspection process and,
if appropriate, include that option in the final rule.
Although we acknowledge that the optional inspections may be a
viable alternative to the detailed inspections, we have confirmed with
the manufacturer that while an open-hole and surface HFEC inspection
may be accomplished, there are no existing procedures available.
Therefore, we do not agree to add the optional inspections and extend
the repetitive inspection interval in this final rule. Paragraph (i) of
this AD provides affected operators the opportunity to apply for an
alternative method of compliance (AMOC) and to present data to justify
adding the optional inspections and extending the repetitive inspection
interval. In addition, if the referenced service information is revised
to add the optional inspections, we may approve it as an AMOC to the
final rule, if appropriate. We have made no change to the final rule in
this regard.
[[Page 43021]]
Request To Change Costs of Compliance Section
One commenter states that the proposed AD cites 3 work hours for
accomplishing the inspection, and uses this estimate to determine the
cost of compliance. The commenter notes that although 3 hours to
accomplish the inspection is valid, no consideration is given for
access and restoration, which can require up to 61 work hours for each
airplane per the referenced service information. The commenter adds
that it is inappropriate and unrealistic to cite a cost of compliance
that fails to account for access and restoration when such tasks do not
occur frequently enough to warrant them as negligible. The commenter
asks that the cost of compliance be recalculated to include the work
hours for access and restoration.
We do not agree to change the work hours in this AD. This number
represents the time necessary to perform only the action actually
required by the AD. The action in this final rule reflects only the
direct costs of the specific required action (inspection) based on the
best data available from the manufacturer. The cost analysis in AD
rulemaking actions typically does not include incidental costs such as
the time required to gain access and close up, time necessary for
planning, or time necessitated by other administrative actions. Those
incidental costs, which may vary significantly among operators, are
almost impossible to calculate. We have made no change to the final
rule in this regard.
Conclusion
We have carefully reviewed the available data, including the
comments that have been submitted, and determined that air safety and
the public interest require adopting the AD as proposed.
Costs of Compliance
This AD will affect about 243 Boeing Model 747-100B SUD, -200B, -
300, -400, and -400D series airplanes worldwide. The following table
provides the estimated costs for U.S. operators to comply with this AD.
Estimated Costs
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Number of
Average Cost per U.S.-
Action Work hours labor rate Parts airplane registered Fleet cost
per hour airplanes
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Inspection....................... 3 $65 None........ $195 69 $13,455
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Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD. See the ADDRESSES section for a location to
examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2005-15-08 Boeing: Amendment 39-14197. Docket No. FAA-2004-19175;
Directorate Identifier 2003-NM-246-AD.
Effective Date
(a) This AD becomes effective August 30, 2005.
Affected ADs
(b) None.
Applicability: (c) This AD applies to certain Boeing Model 747-
100B SUD, -200B, -300, -400, and -400D series airplanes;
certificated in any category; as listed in Boeing Alert Service
Bulletin 747-53A2484, dated June 26, 2003.
Unsafe Condition
(d) This AD was prompted by findings of cracking in fuselage
stringers 8L, 8R, 10L, and 10R at body station 460, 480, and 500
frame locations. We are issuing this AD to detect and correct
fatigue cracking in the specified fuselage stringers, which, if left
undetected, could result in fuselage skin cracking that reduces the
structural integrity of the skin panel, and consequent rapid
depressurization of the airplane.
Compliance: (e) You are responsible for having the actions
required by this AD performed within the compliance times specified,
unless the actions have already been done.
Inspection
(f) Do a detailed inspection for cracking in fuselage stringers
8L, 8R, 10L, and 10R at body station 460, 480, and 500 frame
locations, in accordance with Part 1 of the Accomplishment
Instructions in Boeing Alert Service Bulletin 747-53A2484, dated
June 26, 2003. Do the inspections at the applicable time specified
in paragraph (f)(1) or (f)(2) of this AD. Repeat the inspection
thereafter at intervals not to exceed 3,000 flight cycles until the
requirements of paragraph (h) of this AD are accomplished.
[[Page 43022]]
(1) For airplanes with 19,000 total flight cycles or less as of
the effective date of this AD: Prior to the accumulation of 8,000
total flight cycles or within 2,000 flight cycles after the
effective date of this AD, whichever is later, not to exceed 20,000
total flight cycles.
(2) For airplanes with more than 19,000 total flight cycles as
of the effective date of this AD: Within 1,000 flight cycles after
the effective date of this AD.
Note 1: For the purposes of this AD, a detailed inspection is:
``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. Available
lighting is normally supplemented with a direct source of good
lighting at an intensity deemed appropriate. Inspection aids such as
mirror, magnifying lenses, etc., may be necessary. Surface cleaning
and elaborate procedures may be required.''
Repair
(g) If any cracking is found during any inspection required by
paragraph (f) of this AD: Before further flight, repair the affected
stringer in accordance with Part 2 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 747-53A2484, dated
June 26, 2003. Repair terminates the repetitive inspections required
by paragraph (f) of this AD for only the repaired stringer/frame
location.
Optional Terminating Action
(h) Installing new frame clips and new doublers, and repairing
as applicable, in accordance with Part 3 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 747-53A2484, dated
June 26, 2003, terminates the repetitive inspections required by
this AD.
Alternative Methods of Compliance (AMOCs)
(i) The Manager, Seattle Aircraft Certification Office, FAA, has
the authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19.
Material Incorporated by Reference
(j) You must use Boeing Alert Service Bulletin 747-53A2484,
dated June 26, 2003, to perform the actions that are required by
this AD, unless the AD specifies otherwise. The Director of the
Federal Register approves the incorporation by reference of this
document in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. To
get copies of the service information, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207. To view
the AD docket, go to the Docket Management Facility, U.S. Department
of Transportation, 400 Seventh Street SW., room PL-401, Nassif
Building, Washington, DC. To review copies of the service
information, go to the National Archives and Records Administration
(NARA). For information on the availability of this material at the
NARA, call (202) 741-6030, or go to http://www.archives.gov/
federal--register/code--of--federal-- regulations/ibr--
locations.html.
Issued in Renton, Washington, on July 13, 2005.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 05-14396 Filed 7-25-05; 8:45 am]
BILLING CODE 4910-13-P