[Federal Register: March 12, 2008 (Volume 73, Number 49)]
[Rules and Regulations]
[Page 13081-13084]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr12mr08-6]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-28662; Directorate Identifier 2007-NM-014-AD;
Amendment 39-15415; AD 2008-06-03]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-600, -700, -700C, -800
and -900 Series Airplanes; and Model 757-200, -200PF, -200CB, and -300
Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Boeing airplanes, identified above. This AD requires inspecting
to determine if certain motor-operated shutoff valve actuators for the
fuel tanks are installed, and related investigative and corrective
actions if necessary. This AD also requires revising the Airworthiness
Limitations (AWLs) section of the Instructions for Continued
Airworthiness to incorporate AWL No. 28-AWL-21, No. 28-AWL-22, and No.
28-AWL-24 (for Model 737-600, -700, -700C, -800 and -900 series
airplanes); and No. 28-AWL-23, No. 28-AWL-24, and No. 28-AWL-25 (for
Model 757-200, -200PF, -200CB, and -300 series airplanes). This AD
results from a design review of the fuel tank systems. We are issuing
this AD to prevent electrical energy from lightning, hot shorts, or
fault current from entering the fuel tank through the actuator shaft,
which could result in fuel tank explosions and consequent loss of the
airplane.
DATES: This AD becomes effective April 16, 2008.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of April 16,
2008.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-
2207.
Examining the AD Docket
You may examine the AD docket on the Internet at http://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (telephone 800-647-5527) is the Document Management
Facility, U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Judy Coyle, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone
(425) 917-6497; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to include an AD that would apply to certain Boeing Model
737-600, -700, -700C, -800 and -900 series airplanes; and Model 757-
200, -200PF, -200CB, and -300 series airplanes. That NPRM was published
in the Federal Register on July 10, 2007 (72 FR 37484). That NPRM
proposed to require inspecting to determine if certain motor-operated
shutoff valve actuators for the fuel tanks are installed, and related
investigative and corrective actions if necessary. That NPRM also
proposed to require revising the Airworthiness Limitations (AWLs)
section of the Instructions for Continued Airworthiness to incorporate
AWL No. 28-AWL-21, No. 28-AWL-22, and No. 28-AWL-24 (for Model 737-600,
-700, -700C, -800 and -900 series airplanes), and No. 28-AWL-23, No.
28-AWL-24, and No. 28-AWL-25 (for Model 757-200, -200PF, -200CB, and -
300 series airplanes).
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments received.
Request To Revise References to Maintenance Planning Data (MPD)
Documents
Boeing requests that we revise the applicable areas in the NPRM
that discuss the revision levels of the Boeing 737 and 757 MPD
documents. Boeing states that the references in the NPRM should be
clarified for the following reasons:
Revision May 2006 of the Boeing 737-600/700/700C/700IGW/
800/900 MPD did not add AWLs (Airworthiness Limitations) 28-AWL-21, -
22, and -24. Instead, AWLs 28-AWL-21 and -22 were added at Revision
January 2006; AWL 28-AWL-24 was added at Revision October 2006.
Revision October 2006 of the Boeing 737-600/700/700C/
700IGW/800/900 MPD revised AWL 28-AWL-21.
Revision October 2006 of the Boeing 757 MPD added AWL 28-
AWL-25; AWLs 28-AWL-23 and -24 were added at Revision February 2006 of
the Boeing 757 MPD.
Revision January 2007 of the Boeing 757 MPD revised AWL
28-AWL-24.
Boeing points out that the clarifications affect references in both
[[Page 13082]]
the ``Relevant Service Information'' section, and paragraph (h) of the
NPRM, and requests that we revise the AD to make the clarifications.
We agree that the references need to be clarified for the reasons
Boeing stated. We have made the following changes to the AD as Boeing
outlined in its comment:
We have changed paragraph (h)(1) of the AD to refer to
Revision November 2006 R1 of the Boeing 737-600/700/700C/700IGW/800/900
MPD rather than to Revision May 2006.
We have changed paragraph (h)(2) of the AD to refer to
Revision January 2007 of the Boeing 757 MPD rather than to Revision
October 2006.
However, we have not changed the ``Relevant Service Information''
section of the NPRM because that section of the preamble does not
reappear in the final rule.
Request To Change Wording in Note 1 of the NPRM
Boeing requests that we change the wording in Note 1 of the NPRM as
follows:
Change ``new inspections and maintenance actions'' to
include the words ``according to paragraph (h)'' after ``actions.''
Change ``the operator must request approval for revision
to the airworthiness limitations'' to ``the operator must request
approval for deviation from the airworthiness limitations.''
Remove ``as applicable'' from the last sentence of the
note and change the paragraph reference from paragraph (h) to paragraph
(i).
Boeing explains that the current wording is difficult to follow.
We partially agree. We have clarified the paragraph reference from
paragraph (h) to paragraph (i). However, we do not agree to revise the
note further. Boeing submitted a similar comment to another NPRM
(Docket No. FAA-2006-26710), and the note in this AD is based on that
comment. No additional change is necessary. In addition, we have used
this note in several similar ADs and have not received any comments
from operators requesting clarification. We have not changed this AD in
this regard.
Request To Have AD Address Part Number (P/N) S343T003-39 Actuators
AirTran Airways notes that the motor-operated shutoff valves are
rotable parts which can be moved from airplane to airplane. AirTran
states that the NPRM does not address P/N S343T003-39 actuators that
may have been installed on airplanes outside of the applicability range
of the service bulletins referred to in the NPRM.
We infer that AirTran would like us to prohibit installation of P/N
S343T003-39 actuators on any airplane. We disagree. No P/N S343T003-39
actuator is approved to replace either a P/N S343T003-56 or P/N
S343T003-66 actuator. Should we determine that P/N S343T003-39 is
installed and unsafe on other airplanes, we might consider additional
rulemaking. We have not changed the AD in this regard.
Request To Have AD Address P/N S343T003-56 Actuators
AirTran requests that the AD allow for installation of either a P/N
S343T003-56 or P/N S343T003-66 actuator in the AD. AirTran explains
that Boeing considers P/N S343T003-56 fully interchangeable with P/N
S343T003-66 and states that installing a P/N S343T003-56 actuator
should meet the intent of the AD.
We disagree; the two actuators are not fully interchangeable, but
rather only in one direction. If an airplane currently has a P/N
S343T003-56 actuator installed, then an operator can install a P/N
S343T003-66 actuator; if an airplane has a P/N S343T003-66 actuator
currently installed, then it is not possible to install a P/N S343T003-
56 actuator. However, if an operator has a P/N S343T003-56 actuator
currently installed, no action is required by this AD. This AD
addresses airplanes that currently have a P/N S343T003-39 actuator
installed. The P/N S343T003-56 actuator has not been approved as a
field replacement for the P/N S343T003-39. However, under the
provisions of paragraph (i) of the AD, we will consider requests for
approval of an alternative method of compliance if sufficient data are
submitted to substantiate that the design change would provide an
acceptable level of safety. We have not changed the AD in this regard.
Request To Reconsider Mandating Installation of P/N S343T003-66
Actuators
Boeing requested an ex parte meeting with the FAA to discuss the
new motor-operated valves, which Boeing states have reliability issues
in service. Boeing states that these issues could affect the FAA's
decision to mandate the installation fleet-wide.
During the meeting, held October 10, 2007, Boeing reviewed problems
with the actuators and the design changes made since 2005. The Special
Federal Aviation Regulation (SFAR) 88 review determined that the
electrical switches for P/N S343T003-39 actuators were not isolated
from the actuator shaft that enters the tank. During a lightning, hot
short, or fault current event, it is possible that electrical energy
could enter the fuel tank through the actuator shaft. The new P/N
S343T003-56 actuator added an isolation feature, but created nuisance
failure indications on the flight deck. Boeing then developed the P/N
S343T003-66 actuator to correct the indication problem. The P/N
S343T003-66 actuator reduced the number of events, but operators are
still experiencing dispatch delays and unscheduled removals. Boeing
also pointed out problems with the P/N S343T003-66 actuators on other
Boeing airplane models, though not to the extent seen on Boeing Model
737 airplanes. Boeing is in the process of re-designing the actuator,
an effort that will take approximately 12 months. Boeing specifies that
the isolation feature is not affected by the indication problems, and
that the valves are opening and closing as commanded.
We disagree with the request to reconsider mandating the
installation of P/N S343T003-66 actuators. The problems with the P/N
S343T003-66 actuators that Boeing pointed out do not constitute a new
unsafe condition. We consider that to delay this particular AD action
in order to wait for the re-designed actuator would be inappropriate,
since we have determined that an unsafe condition exists and that
replacement of certain parts must be accomplished to ensure continued
safety. Therefore, no change has been made to the AD in this regard.
However, when a new actuator is developed, approved, and available, we
might consider additional rulemaking then.
Conclusion
We have carefully reviewed the available data, including the
comments received, and determined that air safety and the public
interest require adopting the AD with the changes described previously.
We have determined that these changes will neither increase the
economic burden on any operator nor increase the scope of the AD.
Costs of Compliance
There are about 2,916 airplanes of the affected design in the
worldwide fleet. This AD affects about 1,406 airplanes of U.S.
registry. The average labor rate is $80 per work hour. The table titled
``Estimated Costs'' provides costs to comply with this AD.
[[Page 13083]]
Estimated Costs
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Number of
Cost per U.S.-
Action Work hours airplane registered Fleet cost
airplanes
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Inspection for motor operated valve actuators............... 1 $80 1,406 $112,480
AWL revisions............................................... 3 240 1,406 337,440
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Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket. See the ADDRESSES
section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
adding the following new airworthiness directive (AD):
2008-06-03 Boeing: Amendment 39-15415. Docket No. FAA-2007-28662;
Directorate Identifier 2007-NM-014-AD.
Effective Date
(a) This AD becomes effective April 16, 2008.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-600, -700, -700C, -800
and -900 series airplanes; and Boeing Model 757-200, -200PF, -200CB,
and -300 series airplanes; certificated in any category; as
identified in Boeing Alert Service Bulletins 737-28A1207, dated
February 15, 2007, and 757-28A0088, dated January 25, 2007.
Note 1: This AD requires revisions to certain operator
maintenance documents to include new inspections and maintenance
actions. Compliance with these limitations is required by 14 CFR
43.16 and 91.403(c). For airplanes that have been previously
modified, altered, or repaired in the areas addressed by these
limitations, the operator may not be able to accomplish the actions
described in the revisions. In this situation, to comply with 14 CFR
43.16 and 91.403(c), the operator must request approval for revision
to the airworthiness limitations (AWLs) in the Boeing 737-600/700/
700C/700IGW/800/900 Maintenance Planning Data (MPD) Document
D626A001-CMR and the Boeing 757 MPD Document D622N001-9, as
applicable, according to paragraph (i) of this AD.
Unsafe Condition
(d) This AD results from a design review of the fuel tank
systems. We are issuing this AD to prevent electrical energy from
lightning, hot shorts, or fault current from entering the fuel tank
through the actuator shaft, which could result in fuel tank
explosions and consequent loss of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Service Bulletin Reference
(f) The term ``service bulletin,'' as used in this AD, means the
Accomplishment Instructions of the following service bulletins, as
applicable:
(1) For Model 737-600, -700, -700C, -800 and -900 series
airplanes: Boeing Alert Service Bulletin 737-28A1207, dated February
15, 2007; and
(2) For Model 757-200, -200PF, -200CB, and -300 series
airplanes: Boeing Alert Service Bulletin 757-28A0088, dated January
25, 2007.
Inspection and Related Investigative/Corrective Actions
(g) Within 60 months after the effective date of this AD:
Inspect the applicable motor-operated valves (MOVs) to determine
whether an MOV with the affected part number identified in the
Accomplishment Instructions of the applicable service bulletin is
installed. A review of airplane maintenance records is acceptable in
lieu of this inspection if the part number of the part can be
conclusively determined from that review. Do all applicable related
investigative and corrective actions before further flight. Do all
actions in accordance with the Accomplishment Instructions of the
applicable service bulletin.
Revision of AWLs Section
(h) Concurrently with the actions specified in paragraph (g) of
this AD: Revise the AWLs section of the Instructions for Continued
Airworthiness by incorporating the information specified in
paragraphs (h)(1) and (h)(2) of this AD, as applicable.
Accomplishing the revision in accordance with a later revision of
the MPD document is an acceptable method of compliance if the
revision is approved by the Manager, Seattle Aircraft Certification
Office (ACO), FAA.
(1) Section F., ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM AWLs,''
of Boeing 737-600/700/700C/700IGW/800/900 MPD Document D626A001-CMR,
Section 9, Revision November 2006 R1, into the MPD to incorporate
AWL No. 28-AWL-21, No. 28-AWL-22, and No. 28-AWL-24.
(2) Section G., ``AIRWORTHINESS LIMITATIONS--FUEL SYSTEM AWLs,''
of
[[Page 13084]]
Boeing 757 MPD Document D622N001, Section 9, Revision January 2007,
into the MPD Document to incorporate AWL No. 28-AWL-23, No. 28-AWL-
24, and No. 28-AWL-25.
Alternative Methods of Compliance (AMOCs)
(i)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested in accordance with the
procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
Material Incorporated by Reference
(j) You must use the service information listed in Table 1 of
this AD to perform the actions that are required by this AD, unless
the AD specifies otherwise. The Director of the Federal Register
approved the incorporation by reference of these documents in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207,
for a copy of this service information. You may review copies at the
FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., Renton,
Washington; or at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-
register/cfr/ibr-locations.html.
Table 1.--Material Incorporated by Reference
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Service information Revision Date
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Boeing 737-600/700/700C/ November 2006 R1 November 2006.
700IGW/800/900 Maintenance
Planning Data Document
D626A001-CMR, Section 9.
Boeing 757 Maintenance January 2007.... January 2007.
Planning Data Document
D622N001, Section 9.
Boeing Alert Service Bulletin Original........ February 15, 2007.
737-28A1207.
Boeing Alert Service Bulletin Original........ January 25, 2007.
757-28A0088.
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Issued in Renton, Washington, on February 28, 2008.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E8-4486 Filed 3-11-08; 8:45 am]
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