[Federal Register Volume 74, Number 85 (Tuesday, May 5, 2009)]
[Rules and Regulations]
[Pages 20559-20577]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: E9-9763]
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Rules and Regulations
Federal Register
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Federal Register / Vol. 74, No. 85 / Tuesday, May 5, 2009 / Rules and
Regulations
[[Page 20559]]
DEPARTMENT OF AGRICULTURE
Rural Utilities Service
7 CFR Part 1755
Telecommunications Policies on Specifications, Acceptable
Materials, and Standard Contract Forms
AGENCY: Rural Utilities Service, USDA.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The Rural Utilities Service, an agency delivering the United
States Department of Agriculture's (USDA) Rural Development Utilities
Programs, hereinafter referred to as USDA Rural Development or the
Agency, is revising its regulation: on fiber optic cable specifications
used by borrowers, their consulting engineers, and cable manufacturers;
updates the specifications to meet current industry standards; includes
additional requirements in the specifications to meet the construction
requirements of fiber-to-the-home construction; clarifies certain
existing definitions; separates the regulation into two distinct
specifications for cables covering backbone and distribution plant, as
well as for service entrance cables covering subscribers' drops; and
includes new definitions.
DATES: Effective Date: This final rule will become effective May 5,
2009
Incorporation by Reference: The incorporation by reference of
certain publications listed in this rule is approved by the Director of
the Federal Register as of May 5, 2009.
FOR FURTHER INFORMATION CONTACT: Norberto Esteves, Chair, Technical
Standards Committee ``A'' (Telecommunications), Advanced Services
Division, USDA Rural Development Telecommunications Program, STOP 1550,
Washington, DC 20250-1550. Telephone: (202) 720-0699; Fax: (202) 205-
2924; e-mail: [email protected].
SUPPLEMENTARY INFORMATION:
Executive Order 12866
This rule is exempt from the Office of Management and Budget (OMB)
review for purposes of Executive Order 12866 and, therefore, has not
been reviewed by OMB.
Executive Order 12988
This final rule has been reviewed under Executive Order 12988,
Civil Justice Reform. USDA Rural Development has determined that this
final rule meets the applicable standards provided in section 3 of the
Executive Order. In addition, all state and local laws and regulations
that are in conflict with this proposed rule will be preempted; no
retroactive effect will be given to the rule, and, per section 212(e)
of the Department of Agriculture Reorganization Act of 1994 (7 U.S.C.
6912(e)), administrative appeals procedures, if any are required, must
be exhausted before an action against the Department or its agencies
may be initiated.
Regulatory Flexibility Act Certification
USDA Rural Development has determined that this final rule will not
have a significant economic impact on a substantial number of small
entities, as defined by the Regulatory Flexibility Act (5 U.S.C. 601 et
seq.). The standard USDA Rural Development telecommunications loan
documents contain provisions on procurement of products and
construction of telecommunications facilities purchased with loan
funds. This ensures that the telecommunications systems financed with
loan funds are adequate to serve the purposes for which they are to be
constructed and that loan funds are adequately secured. USDA Rural
Development borrowers, as a result of obtaining Federal financing,
receive economic benefits that exceed any direct cost associated with
complying with USDA Rural Development regulations and requirements.
Information Collection and Recordkeeping Requirements
The information collection and recordkeeping requirements contained
in this final rule are cleared under control number 0572-0059 pursuant
to the Paperwork Reduction Act of 1995 (44 U.S.C. Chapter 35, as
amended).
Executive Order 13132
This regulation will not have substantial direct effects on the
States, on the relationship between the national government and the
States, or on distribution of power and responsibilities among the
various levels of government. Under Executive Order 13132, this final
rule does not have sufficient federalism implications requiring the
preparation of a Federalism Assessment.
Catalog of Federal Domestic Assistance
The program described by this final rule is listed in the Catalog
of Federal Domestic Assistance Programs under No. 10.851, Rural
Telephone Loans and Loan Guarantees and No. 10.857, Rural Broadband
Access Loans and Loan Guarantees. This catalog is available on a
subscription basis from the Superintendent of Documents, the United
States Government Printing Office, Washington, DC 20402 or at http://www.cfda.gov. Telephone: (202) 512-1800.
Executive Order 12372
This final rule is excluded from the scope of Executive Order
12372, Intergovernmental Consultation, which may require consultation
with State and local officials. See the final rule-related notice
titled ``Department Programs and Activities Excluded from Executive
Order 12372'' (50 FR 47034), advising that USDA Rural Development
Utilities Programs loans and loan guarantees are excluded from the
scope of Executive Order 12372.
Unfunded Mandates
This final rule contains no Federal Mandates (under the regulatory
provisions of Title II of the Unfunded Mandates Reform Act of 1995 (2
U.S.C. Chapter 25)) for State, local, and tribal governments or the
private sector. Thus, this final rule is not subject to the
requirements of sections 202 and 205 of the Unfunded Mandates Reform
Act of 1995.
National Environmental Policy Act Certification
The Agency has determined that this final rule will not
significantly affect the quality of the human environment as defined by
the National Environmental
[[Page 20560]]
Policy Act of 1969 (42 U.S.C. 4321 et seq.). Therefore, this action
does not require an environmental impact statement or assessment.
Background
On July 17, 2007, the Agency published a proposed rule [72 FR
39028] revising the current requirements for fiber optic cables of 7
CFR 1755.900 codified in 1995. The comment period ended on September
17, 2007. Comments were received from three companies by the due date.
No changes in the regulations requirements have been made, except those
in response to comments received.
This final rule revises the current requirements for fiber optic
cables of 7 CFR 1755.900 codified in 1995 as well as minor editorial
changes. The final rule sets the minimum performance requirements based
on current industry standards. This revision was initiated to resolve
problems the rural telecom industry is experiencing with cables
manufactured under the existing specifications and reported by rural
carriers and their consulting engineers. It addresses the buffer tube
shrinkage caused by storage at low temperatures, which impairs fiber-
to-the-home system performance, and sets new requirements for drop
cables (cables with 12 or fewer fibers operating up to 100 meters (300
feet)).
Cables manufactured to these revised specifications will have lower
average bi-directional loss at fusion splices, about 0.1 decibels (dB)
instead of the 0.2 dB currently required. For fiber-to-the-home
applications the specification requires a maximum mid-span length of
6.1 meters (20 feet) for cables used on mid-span applications with
buffer tube storage. From a polarization mode dispersion standpoint,
the maximum Statistical Parameter of Polarization Mode Dispersion
(PMDQ) of 0.20 Picosecond per nanometer times kilometer (ps/
[radic]km) specified will allow the deployment of higher-speed
transmission systems at longer distances: 3,000 kilometers (km) (1,864
miles) for digital systems operating at 10 Gigabits per second (Gbps)
and 80 km (50 miles) operating at 40 Gbps. These performance
refinements are necessary because end-users deploying cable meeting
this level of performance expect it to deliver high bit rate services
during the useful economic life of these cables.
The comments, recommendations, and responses are summarized as
follows:
The National Telecommunications Cooperative Association (NTCA)
submitted one comment in support of the proposed rulemaking.
Response: Rural Development appreciates the recommendations given
by NTCA to this proposed regulation.
Draka Comteq submitted one comment that addressed the following
issues:
(1) ``To address proper field usage of optical fiber cable, we
recommend adding the following statement in this specification:
Installed cable must be properly terminated. This includes properly
securing rigid strength members (i.e. central strength member) and
clamping the cable and jacket. It is important that cable components be
secured to prevent movement of the cable or components over the
operating conditions. Positive stop central strength member (CSM)
clamps must be used and the CSM must be routed as straight and as short
as practical to prevent bowing or breaking of the CSM. The cable and
jacket retention must be sufficient to prevent jacket slippage over the
operating temperature range.''
Response: The Agency agrees with this comment from Draka Comteq.
The statement has been added to the specification under Sec. 1755.900,
(c)(1)(viii).
(2) ``Section 5, Fiber Optic Service Entrance Cable (1755.901): Due
to the product and application differences, Draka recommends that a
separate specification be used for drop cable. We recommend using the
Rural Development Utilities Programs Specification for Fiber Optic
Service Entrance Cables that was finalized last year. Key drop
specification differences include:
--Midspan tube storage should not be required
--Jacket thickness specifications are different: 0.5 mm minimum
thickness, 0.30 mm over optional toning elements, 0.20 mm over any
radial strength member not used as a primary strength member
--Reel wrap: applies to only reels weighing more than 75 lbs.
--Cable core: cylindrical core is not required (i.e. flat drop cable)
--Figure 8 drop will use a small messenger.''
Response: The Agency agrees with Draka Comteq's comments. Section
1755.901 has been added to make the cable requirements for drop cables
a stand alone section based on the Rural Development Utilities Programs
Specification for Fiber Optic Service Entrance Cables draft
specification.
TRW, Inc., submitted one comment which addressed the items as
follows and expressed its support to the proposed regulation:
1. ``Reference Sec. 1755.900(t)(15) Mid Span Test. Rural Fiber-to-
the-Home systems in low density applications may include as many as 15
to 20 mid-span openings and in much of the USA are exposed to extreme
temperature variations in the outside plant environment. Furthermore,
an adequate length of fiber needs to be available to facilitate
splicing in the confined space of pedestals and splice closures. It is
also known that the various components of fiber cable are made of
several types of materials and when such cables are opened at splice
points the various materials are subject to differential expansion and
contraction. It is essential that fiber optic cable be designed and
proof tested to perform without degradation from temperature cycling
throughout a service life of 20 to 30 years. Therefore, in order not to
jeopardize service due to increased attenuation over the life other
plant, the maximum increase in optical attenuation allowed after cycle
testing should not exceed .1 dB pre mid-span opening as proposed by
RUS.''
Response: The Agency agrees with this comment. It is the Agency's
viewpoint that the buffer tube needs to be designed so no attenuation
losses occur due to micro-bending of the fibers caused by shrinking of
the buffer tube in low temperature conditions that are within the cable
operating temperatures range. The mid-span test has been revised and
now calls for a maximum average loss of 0.05 dB.
2. ``Reference Sec. 1755.900(t)(15)(iv)(c)--Mid-Span Test. For the
reasons stated in the preceding paragraph, the mid-span lengths
specified for testing should not be less than 16 feet as proposed by
RUS.''
Response: The Agency agrees with this comment. The 16-foot mid-span
opening was set originally based on the maximum opening recommended for
use in the Agency accepted pedestals. The Agency has received test data
from various manufacturers that performed this mid-span test using a
20-foot mid-span opening. To allow a buffer, the specification has been
changed to allow only a minimum mid-span opening of 20 feet.
3. ``Reference Sec. 1755.900(t)(15)(iv)(E)--Mid-Span Test. For the
reasons stated above the cable sample tested should be subjected to not
less than 5 complete cycles as proposed by RUS.''
Response: The Agency agrees. The Mid-Span Test now calls for 5
complete cycles.
4. ``Reference Sec. 1755.900(b)(15)--Matched Cable: Should the
wavelength 1310, 1550 nm or both be stated?''
Response: No, by not stating the wavelength, the requirement
applies to
[[Page 20561]]
both the 1310 nm MFD and 1550 nm MFD.
5. ``Reference Sec. 1755.900(b)(15)--Matched Cable: Is the average
bi-directional loss of .1 dB, expected at 1310 nm, 1550 nm, or both?
This question will come up as actual splice data is evaluated in the
field.''
Response: At both wavelengths, however, the fiber normally is
tested at the wavelength that will be used for transmission. For local
loop applications splice loss measurements should be conducted at 1310
nm since losses measured at this wavelength are generally higher than
losses measured at 1510 nm. For long haul application using non-zero-
dispersion shifted fiber cable, such as ITU G.655 fiber, the splice
loss measurement should be conducted at 1510 nm. The average bi-
directional loss of a fusion splice to be <= 0.1 dB is a goal and not
every splice needs to meet this goal as long as the total budget loss
for the link is met.
6. ``Reference Sec. 1755.900(c)(4)--ADSS cables. Per NESC C2-2007,
Table 232-1, the typical minimum sagged ground clearance should be
stated as 4.7 m (15.5 feet) rather than 4.3 m (14 feet) as proposed.''
Response: The ``typical minimum sagged'' ground clearance has been
changed to 4.7 m (15.5 feet).
7. ``Reference Sec. 1755.900(g)(3)--Optical Fiber Ribbon: There
appears to be a typographical error in the paragraph, ``manufactures''
should be ``manufacturer.''
Response: A correction was made.
8. Reference Sec. 1755.900(o) --Armor. Typographical errors,
``mills'' should be ``mils.''
Response: A correction was made.
9. ``Reference Sec. 1755.900(s)(1)--Zero Dispersion Optical Fiber
Cable. Typographical errors, should be ``Table2/G.652.B'' and ``Table4/
G.652.D.''
Response: A correction was made.
10. Reference Sec. 1755.900(y)(1)--Packaging * * * Typographical
error, ``continues'' should be ``continuous.''
Response: A correction was made.
11. Clarification of definitions.
Response: The Agency has added language to indicate reference
materials available online and in a bulletin format on the Agency
acceptance process and has added the definitions of the ``List of
Acceptable Materials'' and ``Accept/Acceptance.'' Additionally, the
definition of ``polarization mode dispersion'' was revised for clarity
and the definition of ``birefringence'' has been defined separately,
rather than being incorporated into the definition of polarization mode
dispersion.
List of Subjects in 7 CFR Part 1755
Incorporation by reference, Loan programs--communications,
Reporting and recordkeeping requirements, Rural areas,
Telecommunications, Telephone.
0
For reasons set forth in the preamble, chapter XVII of title 7 of the
Code of Federal Regulations, is amended as follows:
PART 1755--TELECOMMUNICATIONS POLICIES ON SPECIFICATIONS,
ACCEPTABLE MATERIALS, AND STANDARD CONTRACT FORMS
0
1. The heading of part 1755 is revised to read as set out above.
0
2. The authority citation for part 1755 continues to read as follows:
Authority: 7 U.S.C. 901 et seq., 1921 et seq., 6941 et seq.
0
3. Section 1755.900 is revised and Sec. Sec. 1755.901, 1755.902, and
1755.903 are added to read as follows:
Sec. 1755.900 Abbreviations and Definitions.
The following abbreviations and definitions apply to Sec. Sec.
1755.901 and 1755.902:
(a) Abbreviations.
(1) ADSS All dielectric self-supporting;
(2) ASTM American Society for Testing and Materials;
(3) [deg]C Centigrade temperature scale;
(4) dB Decibel;
(5) CSM Central strength member;
(6) dB/km Decibels per 1 kilometer;
(7) ECCS Electrolytic chrome coated steel;
(8) EIA Electronic Industries Alliance;
(9) EIA/TIA Electronic Industries Alliance/Telecommunications
Industry Association;
(10) FTTH Fiber-to-the-Home;
(11) Gbps Gigabit per second or Gbit/s;
(12) GE General Electric;
(13) HDPE High density polyethylene;
(14) ICEA Insulated Cable Engineers Association, Inc.;
(15) Km kilometer(s;)
(16) LDPE Low density polyethylene;
(17) m meter(s;)
(18) Max. Maximum;
(19) Mbit Megabits;
(20) MDPE Medium density polyethylene;
(21) MHz-km Megahertz-kilometer;
(22) Min. Minimum;
(23) MFD Mode-Field Diameter;
(24) nm Nanometer(s;)
(25) N Newton(s;)
(26) NA Numerical aperture;
(27) NESC National Electrical Safety Code;
(28) OC Optical cable;
(29) O.D. Outside Diameter;
(30) OF Optical fiber;
(31) OSHA Occupational Safety and Health Administration;
(32) OTDR Optical Time Domain Reflectometer;
(33) % Percent;
(34) ps/(nm [middot] km) Picosecond per nanometer times kilometer;
(35) ps/(nm\2\ [middot] km) Picosecond per nanometer squared times
kilometer;
(36) PMD Polarization Mode Dispersion;
(37) RUS Rural Utilities Service;
(38) s Second(s);
(39) SI International System (of Units) (From the French
Syst[egrave]me international d'unit[eacute]s); and
(40) [micro]m Micrometer.
(b) Definitions.
(1) Accept; Acceptance means Agency action of providing the
manufacturer of a product with a letter by mail or facsimile that the
Agency has determined that the manufacturer's product meets its
requirements. For information on how to obtain Agency product
acceptance, refer to the procedures listed at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm, as well as
additional information in RUS Bulletin 345-3, Acceptance of Standards,
Specifications, Equipment Contract Forms, Manual Sections, Drawings,
Materials and Equipment for the Telephone Program, available for
download at http://www.usda.gov/rus/telecom/publications/bulletins.htm.
(2) Agency means the Rural Utilities Service, an Agency which
delivers the United States Department of Agriculture's Rural
Development Utilities Programs.
(3) Armor means a metal tape installed under the outer jacket of
the cable intended to provide mechanical protection during cable
installation and environmental protection against rodents, termites,
etc.
(4) Attenuation means the loss of power as the light travels in the
fiber usually expressed in dB/km.
(5) Bandwidth means the range of signal frequencies that can be
transmitted by a communications channel with defined maximum loss or
distortion. Bandwidth indicates the information-carrying capacity of a
channel.
(6) Birefringence means the decomposition of a pulse of light
entering the fiber into ``two polarized pulses'' traveling at different
velocities due to the different refractive indexes in the polarization
axes in which the electric fields oscillate. Different refractive
indexes in the fiber may be caused by an asymmetric fiber core,
internal manufacturing stresses, or through external stresses from
cabling and installation of the fiber optic cable, such as bending and
twisting.
(7) Cable cutoff wavelength means the shortest wavelength at which
only one mode light can be transmitted in any of the single mode fibers
of an optical fiber cable.
[[Page 20562]]
(8) Chromatic Dispersion means the broadening of a light pulse as
it travels down the length of an optical fiber, resulting in different
spectral components of the light pulse traveling at different speeds,
due to the fact that the index of refraction of the fiber core is
different for different wavelengths.
(9) Cladding means the outer layer of an optical fiber made of
glass or other transparent material that is fused to the fiber core.
The cladding concentrically surrounds the fiber core. It has a lower
refractive index than the core, so light travelling in the fiber is
maintained in the core by internal reflection at the core-cladding
interface.
(10) Core means the central region of an optical waveguide or fiber
which has a higher refractive index than the cladding through which
light is transmitted.
(11) Cutoff Wavelength means, in single mode fiber, the shortest
wavelength at which only the fundamental mode of an optical wavelength
can propagate.
(12) Dielectric Cable means a cable which has neither metallic
members nor other electrically conductive materials or elements.
(13) Differential Group Delay means the arrival time differential
of the two polarized light components of a light pulse traveling
through the optical fiber due to birefringence.
(14) Graded Refractive Index Profile means the refractive index
profile of an optical fiber that varies smoothly with radius from the
center of the fiber to the outer boundary of the cladding.
(15) List of Acceptable Materials means the latest edition of RUS
Informational Publication 344-2, ``List of Materials Acceptable for Use
on Telecommunications Systems of RUS Borrowers.'' This document
contains a convenient listing of products which have been determined to
be acceptable by the Agency. The List of Acceptable Materials is
available on the Internet at http://www.usda.gov/rus/telecom/materials/lstomat.htm.
(16) Loose Tube Buffer means the protective tube that loosely
contains the optical fibers within the fiber optic cable, often filled
with suitable water blocking material.
(17) Matched Cable means fiber optic cable manufactured to meet the
requirement of this section for which the calculated splice loss using
the formula below is <=0.06 dB for any two cabled fibers to be spliced.
LOSS (dB) = -10 LOG10 [4/(MFD1/MFD2 +
MFD2/MFD1)\2\],
where subscripts 1 and 2 refer to any two cabled fibers to be
spliced.
(18) Mil means a measurement unit of length indicating one
thousandth of an inch.
(19) Minimum Bending Diameter means the smallest diameter that must
be maintained while bending a fiber optic cable to avoid degrading
cable performance indicated as a multiple of the cable diameter
(Bending Diameter/Cable Diameter).
(20) Mode-Field Diameter means the diameter of the cross-sectional
area of an optical fiber which includes the core and portion of the
cladding where the majority of the light travels in a single mode
fiber.
(21) Multimode Fiber means an optical fiber in which light travels
in more than one bound mode. A multimode fiber may either have a graded
index or step index refractive index profile.
(22) Numerical Aperture (NA) means an optical fiber parameter that
indicates the angle of acceptance of light into a fiber.
(23) Optical Fiber means any fiber made of dielectric material that
guides light.
(24) Optical Point Discontinuities means the localized deviations
of the optical fiber loss characteristic which location and magnitude
may be determined by appropriate OTDR measurements of the fiber.
(25) Optical Waveguide means any structure capable of guiding
optical power. In optical communications, the term generally refers to
a fiber designed to transmit optical signals.
(26) Polarization Mode Dispersion means, for a particular length of
fiber, the average of the differential group delays of the two
polarized components of light pulses traveling in the fiber, when the
light pulses are generated from a sufficient narrow band source. The
differential group delay varies randomly with time and wavelength. The
term PMD is used in the industry in the general sense to indicate the
phenomenon of birefringence (polarized light having different group
velocities), and used specifically to refer to the value of time delay
expected in a specific length of fiber.
(27) PMDQ means the statistical upper bound for the PMD
coefficient of a fiber optic cable link composed of M number of
randomly chosen concatenated fiber optic cable sections of the same
length. The upper bound is defined in terms of a probability level Q,
which is the probability that a concatenated PMD coefficient value
exceeds PMDQ. ITU G recommendations for fiber optic cables
call for M = 20 and Q = 0.01%. This PMDQ value is the one
used in the design of fiber optic links.
(28) Ribbon means a planar array of parallel optical fibers.
(29) Shield means a conductive metal tape placed under the cable
jacket to provide lightning protection, bonding, grounding, and
electrical shielding.
(30) Single Mode Fiber means an optical fiber in which only one
bound mode of light can propagate at the wavelength of interest.
(31) Step Refractive Index Profile means an index profile
characterized by a uniform refractive index within the core, a sharp
decrease in refractive index at the core-cladding interface, and a
uniform refractive index within the cladding.
(32) Tight Tube Buffer means one or more layers of buffer material
tightly surrounding a fiber that is in contact with the coating of the
fiber.
Sec. 1755.901 Incorporation by Reference.
(a) Incorporation by Reference: The materials listed here are
incorporated by reference where noted. These incorporations by
reference were approved by the Director of the Federal Register in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. These materials are
incorporated as they exist on the date of the approval, and notice of
any change in these materials will be published in the Federal
Register. The materials are available for purchase at the corresponding
addresses noted below. All are available for inspection at the Rural
Development Utilities Programs, during normal business hours at room
2849-S, U.S. Department of Agriculture, Washington, DC 20250. Telephone
(202) 720-0699, and e-mail [email protected]. The materials
are also available for inspection at the National Archives and Records
Administration (NARA). For information on the availability of these
materials at NARA, call (202) 741-6030, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
(b) The American National Standards Institute/Institute of
Electrical and Electronics Engineers, Inc. ANSI/IEEE C2-2007, The
National Electrical Safety Code, 2007 edition, approved April 20, 2006,
(``ANSI/IEEE C2-2007''), incorporation by reference approved for Sec.
1755.902(a), Sec. 1755.902(p), Sec. 1755.903(a), Sec. 1755.903(k)
and Sec. 1755.903(n). ANSI/IEEE C2-2007 is available for purchase from
IEEE Service Center, 445 Hoes Lane, Piscataway, NJ 08854, telephone 1-
800-678-4333 or online at http://standards.ieee.org/nesc/index.html.
(c) The following Insulated Cable Engineers Association standards
are
[[Page 20563]]
available for purchase from the Insulated Cable Engineers, Inc. (ICEA),
P.O. Box 1568, Carrollton, GA 30112 or from Global Engineering
Documents, 15 Iverness Way East, Englewood, CO 80112, telephone 1-800-
854-7179 (USA and Canada) or 303-792-2181 (International), or online at
http://global.ihs.com:
(1) ICEA S-110-717-2003, Standard for Optical Drop Cable, 1st
edition, September 2003 (``ICEA S-110-717''), incorporation by
reference approved for Sec. 1755.903(a), Sec. 1755.903(b), Sec.
1755.903(c), Sec. 1755.903(d), Sec. 1755.903(e), Sec. 1755.903(f),
Sec. 1755.903(g), Sec. 1755.903(l), Sec. 1755.903(n), Sec.
1755.903(p), Sec. 1755.903(u); and
(2) ANSI/ICEA S-87-640-2006, Standard for Optical Fiber Outside
Plant Communications Cable, 4th edition, December 2006 (``ANSI/ICEA S-
87-640''), incorporation by reference approved for Sec. 1755.902(a),
Sec. 1755.902(b), Sec. 1755.902(c), Sec. 1755.902(d), Sec.
1755.902(e), Sec. 1755.902(i), Sec. 1755.902(l), Sec. 1755.902(m),
Sec. 1755.902(n), Sec. 1755.902(p), Sec. 1755.902(q), Sec.
1755.902(r), Sec. 1755.902(u), Sec. 1755.903(b), Sec. 1755.903(g),
Sec. 1755.903(l), Sec. 1755.903(o), Sec. 1755.903(p), and Sec.
1755.903(s).
(d) The following American Society for Testing and Materials (ASTM)
standards are available for purchase from ASTM International, 100 Barr
Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.
Telephone (610) 832-9585, Fax (610) 832-9555, by e-mail at
[email protected], or online at http://www.astm.org or from ANSI, 1916
Race Street, Philadelphia, PA 19103, telephone (215) 299-5585, or
online at http://webstore.ansi.org/ansidocstore/default.asp:
(1) ASTM A 640-97, (Reapproved 2002) [epsiv]1, Standard
Specification for Zinc-Coated Steel Strand for Messenger Support of
Figure 8 Cable, approved September 2002 (``ASTM A 640''), incorporation
by reference approved for Sec. 1755.902(n);
(2) ASTM B 736-00, Standard Specification for Aluminum, Aluminum
Alloy and Aluminum-Clad Steel Cable Shielding Stock, approved May 10,
2000 (``ASTM B 736''), incorporation by reference approved for Sec.
1755.902(m) and Sec. 1755.903(j);
(3) ASTM D 4565-99, Standard Test Methods for Physical and
Environmental Performance Properties of Insulations and Jackets for
Telecommunications Wire and Cable, approved March 10, 1999 (``ASTM D
4565''), incorporation by reference approved for Sec. 1755.902(c),
Sec. 1755.902(m), Sec. 1755.903(c) and Sec. 1755.903(j);
(4) ASTM D 4566-98, Standard Test Methods for Electrical
Performance Properties of Insulations and Jackets for
Telecommunications Wire and Cable, approved December 10, 1998 (``ASTM D
4566''), incorporation by reference approved for Sec. 1755.902(f),
Sec. 1755.902(t) and Sec. 1755.903(t); and
(5) ASTM D 4568-99, Standard Test Methods for Evaluating
Compatibility Between Cable Filling and Flooding Compounds and
Polyolefin Wire and Cable Materials, approved April 10, 1999 (``ASTM D
4568''), incorporation by reference approved for Sec. 1755.902(h).
(e) The following Telecommunications Industry Association/
Electronics Industries Association (TIA/EIA) standards are available
from Electronic Industries Association, Engineering Department, 1722
Eye Street, NW., Washington, DC 20006; or from Global Engineering
Documents, 15 Iverness Way East, Englewood, CO 80112, telephone 1-800-
854-7179 (USA and Canada) or (303) 792-2181 (International), or online
at http://global.ihs.com; or from TIA, 2500 Wilson Blvd, Suite 300,
Arlington, VA 22201, telephone 1-800-854-7179 or online http://www.tiaonline.org/standards/catalog:
(1) TIA/EIA Standard 455-3A, FOTP-3, Procedure to Measure
Temperature Cycling on Optical Fibers, Optical Cable, and Other Passive
Fiber Optic Components, approved May 1989, (``TIA/EIA Standard 455-
3A''), incorporation by reference approved for Sec. 1755.902(r).
(2) [Reserved]
(f) The following International Telecommunication Union (ITU)
recommendations may be obtained from ITU, Place des Nations, 1211
Geneva 20, Switzerland, telephone +41 22 730 6141 or online at http://www.itu.int/ITU-T/publications/recs.html:
(1) ITU-T Recommendation G.652, Series G: Transmission Systems and
Media, Digital Systems and Networks, Transmission media
characteristics--Optical fibre cables, Characteristics of a single-mode
optical fibre and cable, approved June 2005 (``ITU-T Recommendation
G.652''), incorporation by reference approved for Sec. 1755.902(b),
Sec. 1755.902(q), Sec. 1755.903(b) and Sec. 1755.903(o);
(2) ITU-T Recommendation G.655, Series G: Transmission Systems and
Media, Digital Systems and Networks, Transmission media
characteristics--Optical fibre cables, Characteristics of a non-zero
dispersion-shifted single-mode optical fibre and cable, approved March
2006 (``ITU-T Recommendation G.655''), incorporation by reference
approved for Sec. 1755.902(b) and Sec. 1755.902(q);
(3) ITU-T Recommendation G.656, Series G: Transmission Systems and
Media, Digital Systems and Networks, Transmission media
characteristics--Optical fibre cables, Characteristics of a fibre and
cable with non-zero dispersion for wideband optical transport, approved
December 2006 (``ITU-T Recommendation G.656''), incorporation by
reference approved for Sec. 1755.902(b) and Sec. 1755.902(q);
(4) ITU-T Recommendation G.657, Series G: Transmission Systems and
Media, Digital Systems and Networks, Transmission media
characteristics--Optical fibre cables, Characteristics of a bending
loss insensitive single mode optical fibre and cable for the access
network, approved December 2006 (``ITU-T Recommendation G.657''),
incorporation by reference approved for Sec. 1755.902(b) and Sec.
1755.902(q); and
(5) ITU-T Recommendation L.58, Series L: Construction, Installation
and Protection of Cables and Other Elements of Outside Plant, Optical
fibre cables: Special Needs for Access Network, approved March 2004
(``ITU-T Recommendation L.58''), incorporation by reference approved
for Sec. 1755.902(a).
Sec. 1755.902 Minimum Performance Specification for Fiber Optic
Cables.
(a) Scope. This section is intended for cable manufacturers, Agency
borrowers, and consulting engineers. It covers the requirements for
fiber optic cables intended for aerial installation either by
attachment to a support strand or by an integrated self-supporting
arrangement, for underground application by placement in a duct, or for
buried installations by trenching, direct plowing, and directional or
pneumatic boring.
(1) General.
(i) Specification requirements are given in SI units which are the
controlling units in this part. Approximate English equivalent of units
are given for information purposes only.
(ii) The optical waveguides are glass fibers having directly-
applied protective coatings, and are called ``fibers,'' herein. These
fibers may be assembled in either loose fiber bundles with a protective
core tube, encased in several protective buffer tubes, in tight buffer
tubes, or ribbon bundles with a protective core tube.
(iii) Fillers, strength members, core wraps, and bedding tapes may
complete the cable core.
(iv) The core or buffer tubes containing the fibers and the
interstices
[[Page 20564]]
between the buffer tubes, fillers, and strength members in the core
structure are filled with a suitable material or water swellable
elements to exclude water.
(v) The cable structure is completed by an extruded overall plastic
jacket. A shield or armor or combination thereof may be included under
the jacket. The jacket may have strength members embedded in it, in
some designs.
(vi) Buried installation requires armor under the outer jacket.
(vii) For self-supporting cable, the outer jacket may be extruded
over the support messenger and cable core.
(viii) Cables for mid-span applications for network access must be
designed for easy mid-span access to the fibers. The manufacturer may
use reversing oscillating stranding (SZ) described in section 6.4 of
ITU-T Recommendation L.58, Construction, Installation and Protection of
Cables and Other Elements of Outside Plant, 2004 (incorporated by
reference at Sec. 1755.901(f)). The cable end user is cautioned that
installed cable must be properly terminated. This includes properly
securing rigid strength members (i.e., central strength member) and
clamping the cable and jacket. It is important that cable components be
secured to prevent movement of the cable or components over the
operating conditions. Central strength member (CSM) clamps must prevent
movement of the CSM; positive stop CSM clamps are recommended. The CSM
must be routed as straight and as short as practical to prevent bowing
or breaking of the CSM. The cable and jacket retention must be
sufficient to prevent jacket slippage over the operating temperature
range.
(2) The normal temperature ranges for cables must meet paragraph
1.1.3 of ANSI/ICEA S-87-640, Standard for Optical Fiber Outside Plant
Communications Cable (incorporated by reference at Sec. 1755.901(c)).
(3) Tensile Rating. The standard installation tensile rating for
cables is 2670 N (600 1bf), unless installation involves micro type
cables that utilize less stress related methods of installation, i.e.,
blown micro-fiber cable or All-Dielectric Self-Supporting (ADSS) cables
(see paragraph (c)(4) of this section).
(4) ADSS and Other Self-Supporting Cables. Based on the storm
loading districts referenced in Section 25, Loading of Grades B and C,
of ANSI/IEEE C2-2007, National Electrical Safety Code, 2007
(incorporated by reference at Sec. 1755.901(b)) and the maximum span
and location of cable installation provided by the end user, the
manufacturer must provide a cable design with sag and tension tables
showing the maximum span and sag information for that particular
installation. The information included must be for Rule B, Ice and Wind
Loading, and when applicable, information on Rule 250C, Extreme Wind
Loading. Additionally, to ensure the proper ground clearance, typically
a minimum of 4.7 m (15.5 feet), the end user should factor in the
maximum sag under loaded conditions, as well as, height of attachment
for each application.
(5) Minimum Bend Diameter. For cable under loaded and unloaded
conditions, the cable must have the minimum bend diameters indicated in
paragraph 1.1.5, Minimum Bend Diameter, of the ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)). For very small
cables, manufacturers may specify fixed cable minimum bend diameters
that are independent of the outside diameter. For cables having a non-
circular cross-section, the bend diameter is to be determined using the
thickness of the cable associated with the preferential bending axis.
(6) The cable is fully color coded so that each fiber is
distinguishable from every other fiber. A basic color scheme of twelve
colors allows individual fiber identification. Colored tubes, binders,
threads, strippings, or markings provide fiber group identification.
(7) Cables must demonstrate compliance with the qualification
testing requirements of this section to ensure satisfactory end-use
performance characteristics for the intended applications.
(8) Optical cable designs not specifically addressed by this
section may be allowed if accepted by the Agency. Justification for
acceptance of a modified design must be provided to substantiate
product utility and long term stability and endurance. For information
on how to obtain Agency product acceptance, refer to the procedures
listed at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm, as well as additional information in RUS
Bulletin 345-3, Acceptance of Standards, Specifications, Equipment
Contract Forms, Manual Sections, Drawings, Materials and Equipment for
the Telephone Program (hereinafter ``RUS Bulletin 345-3''), available
for download at http://www.usda.gov/rus/telecom/publications/bulletins.htm.
(9) All cables sold to RUS telecommunications borrowers for
projects involving RUS loan funds must be accepted by the Agency's
Technical Standards Committee ``A'' (Telecommunications). Any design
change to existing acceptable designs must be submitted to the Agency
for acceptance. As stated in paragraph 8 above, refer to the procedures
listed at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as RUS Bulletin 345-3.
(10) The Agency intends that the optical fibers contained in the
cables meeting the requirements of this section have characteristics
that will allow signals having a range of wavelengths to be carried
simultaneously.
(b) Optical Fibers.
(1) The solid glass optical fibers must consist of a cylindrical
core and cladding covered by either an ultraviolet-cured acrylate or
other suitable coating. Each fiber must be continuous throughout its
length.
(2) Zero-dispersion. Optical fibers must meet the fiber attributes
of Table 2, G.652.B attributes, found in ITU-T Recommendation G.652
(incorporated by reference at Sec. 1755.901(f)). However, when the end
user stipulates a low water peak fiber, the optical fibers must meet
the fiber attributes of Table 4, G.652.D attributes, found in ITU-T
Recommendation G.652; or when the end user stipulates a low bending
loss fiber, the optical fibers must meet the fiber attributes of Table
7-1, G.657 class A attributes, found in the ITU-T Recommendation G.657
(incorporated by reference at Sec. 1755.901(f)).
(3) Non-zero-dispersion. Optical fibers must meet the fiber
attributes of Table 1, G.656 attributes, found in ITU-T Recommendation
G.656 (incorporated by reference at Sec. 1755.901(f)). However, when
the end user specifies Recommendation A, B, C, D, or E of ITU-T
Recommendation G.655 (incorporated by reference at Sec. 1755.901(f)),
the optical fibers must meet the fiber attributes of ITU-T
Recommendation G.655.
(4) Multimode fibers. Optical fibers must meet the requirements of
paragraphs 2.1 and 2.3.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(5) Matched cable. Unless otherwise specified by the buyer, all
single mode fiber cables delivered to a RUS-financed project must be
manufactured to the same MFD specification. However, notwithstanding
the requirements of paragraphs (d)(2) and (d)(3) of this section, the
maximum MFD tolerance allowed for cable meeting the requirements of
this section must be of a magnitude meeting the definition of ``matched
cable,'' as defined in paragraph (b) of Sec. 1755.900. With the
[[Page 20565]]
use of cables meeting this definition the user can reasonably expect
that the average bi-directional loss of a fusion splice to be <=0.1 dB.
(6) Buyers will normally specify the MFD for the fibers in the
cable. When a buyer does not specify the MFD at 1310 nm, the fibers
must be manufactured to an MFD of 9.2 [micro]m with a maximum tolerance
range of 0.5 [micro]m (362 20 microinch),
unless the end user agrees to accept cable with fibers specified to a
different MFD. When the end user does specify a MFD and tolerance
conflicting with the MFD maximum tolerance allowed by paragraph (d)(5)
of this section, the requirements of paragraph (d)(5) must prevail.
(7) Factory splices are not allowed.
(8) Coating. The optical fiber must be coated with a suitable
material to preserve the intrinsic strength of the glass having an
outside diameter of 250 15 micrometers (10
0.6 mils). Dimensions must be measured per the methods of paragraph
7.13 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)). The protective coverings must be free from holes, splits,
blisters, and other imperfections and must be as smooth and concentric
as is consistent with the best commercial practice. The diameter of the
fiber, as the fiber is used in the cable, includes any coloring
thickness or the uncolored coating, as the case may be. The strip force
required to remove 30 3 millimeters (1.2 0.1
inch) of protective fiber coating must be between 1.0 N (0.2 pound-
force) and 9.0 N (2 pound-force).
(9) All optical fibers in any single length of cable must be of the
same type, unless otherwise specified by end user.
(10) Optical fiber dimensions and data reporting must be as
required by paragraph 7.13.1.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(c) Buffers.
(1) The optical fibers contained in a tube buffer (loose tube), an
inner jacket (unit core), a channel, or otherwise loosely packaged must
have a clearance between the fibers and the inside of the container
sufficient to allow for thermal expansions of the tube buffer without
constraining the fibers. The protective container must be manufactured
from a material having a coefficient of friction sufficiently low to
allow the fibers free movement. The loose tube must contain a suitable
water blocking material. Loose tubes must be removable without damage
to the fiber when following the manufacturer's recommended procedures.
(2) The tubes for single mode loose tube cables must be designed to
allow a maximum mid-span buffer tube exposure of 6.096 meters (20
feet). The buyer should be aware that certain housing hardware may
require cable designed for 6.096 meters of buffer tube storage.
(3) Optical fibers covered in near contact with an extrusion (tight
tube) must have an intermediate soft buffer to allow for thermal
expansions and minor pressures. The buffer tube dimension must be
established by the manufacturer to meet the requirement of this
section. Tight buffer tubes must be removable without damage to the
fiber when following the manufacturer's recommended procedures. The
tight buffered fiber must be strippable per paragraph 7.20 of ANSI/ICEA
S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(4) Both loose tube and tight tube coverings of each color and
other fiber package types removed from the finished cable must meet the
following shrinkback and cold bend performance requirements. The fibers
may be left in the tube.
(i) Shrinkback: Testing must be conducted per paragraph 14.1 of
ASTM D 4565 (incorporated by reference at Sec. 1755.901(d)), using a
talc bed at a temperature of 95 [deg]C (203 [deg]F). Shrinkback must
not exceed 5 percent of the original 150 millimeter (6 inches) length
of the specimen. The total shrinkage of the specimen must be measured.
(Buffer tube material meeting this test may not meet the mid-span test
in paragraph (t)(15) of this section).
(ii) Cold Bend: Testing must be conducted on at least one tube from
each color in the cable. Stabilize the specimen to -30 1
[deg]C (-22 2 [deg]F) for a minimum of four hours. While
holding the specimen and mandrel at the test temperature, wrap the tube
in a tight helix ten times around a mandrel with a diameter to be
greater than five times the tube diameter or 50 mm (2 inches). The tube
must show no evidence of cracking when observed with normal or
corrected-to-normal vision.
Note to paragraph (c)(4)(ii): Channel cores and similar slotted
single component core designs do not need to be tested for cold
bend.
(d) Fiber Identification.
(1) Each fiber within a unit and each unit within the cable must be
identifiable per paragraphs 4.2.1 and 4.3.1 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(2) For the following items the colors designated for
identification within the cable must comply with paragraphs 4.2.2 and
4.3.2 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)): loose buffer tubes, tight tube buffer fibers, individual
fibers in multi-fiber tubes, slots, bundles or units of fibers, and the
units in cables with more than one unit.
(e) Optical Fiber Ribbon.
(1) Each ribbon must be identified per paragraphs 3.4.1 and 3.4.2
of ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(2) Ribbon fiber count must be specified by the end user, i.e., 2,
4, 6, 12, etc.
(3) Ribbon dimensions must be as agreed by the end user and
manufacturer per paragraph 3.4.4.1 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(4) Ribbons must meet each of the following tests. These tests are
included in the paragraphs of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)), indicated in parenthesis below.
(i) Ribbon Dimensions (ANSI/ICEA S-87-640 paragraphs 7.14 through
7.14.2)--measures ribbon dimension.
(ii) Ribbon Twist Test (ANSI/ICEA S-87-640 paragraphs 7.15 through
7.15.2)--evaluates the ability of the ribbon to resist splitting or
other damage while undergoing dynamic cyclically twisting the ribbon
under load.
(iii) Ribbon Residual Twist Test (ANSI/ICEA S-87-640 paragraphs
7.16 through 7.16.2)--evaluates the degree of permanent twist in a
cabled optical ribbon.
(iv) Ribbon Separability Test (ANSI/ICEA S-87-640 paragraphs 7.17
through 7.17.2)--evaluates the ability to separate fibers.
(5) Ribbons must meet paragraph 3.4.4.6 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)), Ribbon Strippability.
(f) Strength Members.
(1) Strength members may be an integral part of the cable
construction, but are not considered part of the support messenger for
self-supporting optical cable.
(2) The strength members may be metallic or nonmetallic.
(3) The combined strength of all the strength members must be
sufficient to support the stress of installation and to protect the
cable in service.
(4) Strength members may be incorporated into the core as a central
support member or filler, as fillers between the fiber packages, as an
annular serving over the core, as an annular serving over the
intermediate jacket, embedded in the outer jacket, or
[[Page 20566]]
as a combination of any of these methods.
(5) The central support member or filler must contain no more than
one splice per kilometer of cable. Individual fillers placed between
the fiber packages and placed as annular servings over the core must
contain no more than one splice per kilometer of cable. Cable sections
having central member or filler splices must meet the same physical
requirements as un-spliced cable sections.
(6) In each length of completed cable having a metallic central
member, the dielectric strength between the shield or armor, when
present, and the metallic center member must withstand at least 15
kilovolts when tested per ASTM D 4566 (incorporated by reference at
Sec. 1755.901(d)). The voltage must be applied for 3 seconds minimum;
no failures are allowed.
(g) Cable Core.
(1) Protected fibers may be assembled with the optional central
support member, fillers and strength members in such a way as to form a
cylindrical group.
(2) The standard cylindrical group or core designs commonly consist
of 4, 6, 12, 18, or 24 fibers. Cylindrical groups or core designs
larger than the sizes shown above must meet all the applicable
requirements of this section.
(3) When threads or tapes are used in cables using water blocking
elements as core binders, they must be a non-hygroscopic and non-
wicking dielectric material or be rendered by the gel or water blocking
material produced by the ingress of water.
(4) When threads or tapes are used as unit binders to define
optical fiber units in loose tube, tight tube, slotted, or bundled
cored designs, they must be non-hygroscopic and non-wicking dielectric
material or be rendered by the filling compound or water blocking
material contained in the binder. The colors of the binders must be per
paragraphs (f)(2) and (f)(3) of this section.
(h) Core Water Blocking.
(1) To prevent the ingress of water into the core and water
migration, a suitable filling compound or water blocking elements must
be applied into the interior of the loose fiber tubes and into the
interstices of the core. When a core wrap is used, the filling compound
or water blocking elements, as the case may be, must also be applied to
the core wrap, over the core wrap and between the core wrap and inner
jacket when required.
(2) The materials or elements must be homogeneous and uniformly
mixed; free from dirt, metallic particles and other foreign matter;
easily removed; nontoxic and present no dermal hazards. The filling
compound and water blocking elements must contain a suitable
antioxidant or be of such composition as to provide long term
stability.
(3) The individual cable manufacturer must satisfy the Agency that
the filling compound or water blocking elements selected for use is
suitable for its intended application by submitting test data showing
compliance with ASTM D 4568 (incorporated by reference at Sec.
1755.901(d)). The filling compound and water blocking elements must be
compatible with the cable components when tested per ASTM D 4568 at a
temperature of 80 [deg]C (176 [deg]F). The jacket must retain a minimum
of 85% of its un-aged tensile and elongation values.
(i) Water Blocking Material.
(1) Sufficient flooding compound or water blocking elements must be
applied between the inner jacket and armor and between the armor and
outer jacket so that voids and air spaces in these areas are minimized.
The use of flooding compound or water blocking elements between the
armor and outer jacket is not required when uniform bonding, paragraph
(o)(9) of this section, is achieved between the plastic-clad armor and
the outer jacket.
(2) The flooding compound or water blocking elements must be
compatible with the jacket when tested per paragraphs 7.19 and 7.19.1
of ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
The aged jacket must retain a minimum of 85% of its un-aged tensile
strength and elongation values when tested per paragraph 7.19.2.3. The
flooding compound must exhibit adhesive properties sufficient to
prevent jacket slip when tested per paragraph 7.30.1 of ANSI/ICEA S-87-
640 and meets paragraph 7.30.2 of ANSI/ICEA S-87-640 for minimum sheath
adherence of 14 N/mm for armored cables.
(3) The individual cable manufacturer must satisfy the Agency by
submitting test data showing compliance with the appropriate cable
performance testing requirements of this section that the flooding
compound or water blocking elements selected for use is acceptable for
the application.
(j) Core Wrap.
(1) At the option of the manufacturer, one or more layers of
dielectric material may be applied over the core.
(2) The core wrap(s) can be used to provide a heat barrier to
prevent deformation or adhesion between the fiber tubes or can be used
to contain the core.
(k) Inner Jackets.
(1) For designs with more than one jacket, the inner jackets must
be applied directly over the core or over the strength members when
required by the end user. The jacket must be free from holes, splits,
blisters, or other imperfections and must be as smooth and concentric
as is consistent with the best commercial practice. The inner jacket
must not adhere to other cable components such as fibers, buffer tubes,
etc.
(2) For armored and unarmored cable, an inner jacket is optional.
The inner jacket may absorb stresses in the cable core that may be
introduced by armor application or by armored cable installation.
(3) The inner jacket material and test requirements must be the
same as the outer jacket material, except that either black or natural
polyethylene may be used and the thickness requirements are included in
paragraph (m)(4) of this section. In the case of natural polyethylene,
the requirements for absorption coefficient and the inclusion of
furnace black are waived.
(4) The inner jacket thickness must be determined by the
manufacturer, but must be no less than a nominal jacket thickness of
0.5 mm (0.02 inch) with a minimum jacket thickness of 0.35 mm (0.01
inch).
(l) Outer Jacket.
(1) The outer jacket must provide the cable with a tough, flexible,
protective covering which can withstand exposure to sunlight, to
atmosphere temperatures, and to stresses reasonably expected in normal
installation and service.
(2) The jacket must be free from holes, splits, blisters, or other
imperfections and must be as smooth and concentric as is consistent
with the best commercial practice.
(3) The jacket must contain an antioxidant to provide long term
stabilization and must contain a minimum of 2.35 percent concentration
of furnace black to provide ultraviolet shielding measures as required
by paragraph 5.4.2 of ANSI/ICEA S-87-640 (incorporated by reference at
Sec. 1755.901(c)), except that the concentration of furnace black does
not necessarily need to be initially contained in the raw material and
may be added later during the jacket making process.
(4) The raw material used for the outer jacket must be one of the
types listed below.
(i) Type L1. Low density, polyethylene (LDPE) must conform to the
requirements of paragraph 5.4.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
[[Page 20567]]
(ii) Type L2. Linear low density, polyethylene (LLDPE) must conform
to the requirements of paragraph 5.4.2 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(iii) Type M. Medium density polyethylene (MDPE) must conform to
the requirements of paragraph 5.4.2 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(iv) Type H. High density polyethylene (HDPE) must conform to the
requirements of paragraph 5.4.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(5) Particle size of the carbon selected for use must not average
greater than 20 nm.
(6) The outer jacketing material removed from or tested on the
cable must be capable of meeting the performance requirements of Table
5.1 found in ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)).
(7) Testing Procedures. The procedures for testing the jacket
specimens for compliance with paragraph (n)(5) of this section must be
as follows:
(i) Jacket Material Density Measurement. Test per paragraphs 7.7.1
and 7.7.2 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)).
(ii) Tensile Strength, Yield Strength, and Ultimate Elongation.
Test per paragraphs 7.8.1 and 7.8.2 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(iii) Jacket Material Absorption Coefficient Test. Test per
paragraphs 7.9.1 and 7.9.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(iv) Environmental Stress Crack Resistance Test. For large cables
(outside diameter >= 30 mm (1.2 inch)), test per paragraphs 7.10.1
through 7.10.1.2 of ANSI/ICEA S-87-640 (incorporated by reference at
Sec. 1755.901(c)). For small cables (Diameter < 30 mm (1.2 inch)),
test per paragraphs 7.10.2 through and 7.10.2.2 of ANSI/ICEA S-87-640.
A crack or split in the jacket constitutes failure.
(v) Jacket Shrinkage Test. Test per paragraphs 7.11.1 and 7.11.2 of
ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(8) Jacket Thickness. The outer jacket must meet the requirements
of paragraphs 5.4.5.1 and 5.4.5.2 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(9) Jacket Repairs. Repairs are allowed per paragraph 5.5 of ANSI/
ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(m) Armor.
(1) A steel armor, plastic coated on both sides, is required for
direct buried cable manufactured under this section. Armor is optional
for duct and aerial cable, as required by the end user. The plastic
coated steel armor must be applied longitudinally directly over the
core wrap or the intermediate jacket and have a minimum overlap of 3.0
millimeters (118 mils), except for small diameter cables with diameters
of less than 10 mm (394 mils) for which the minimum overlap must be 2
mm (79 mils). When a cable has a shield, the armor should normally be
applied over the shielding tape.
(2) The uncoated steel tape must be electrolytic chrome coated
steel (ECCS) and must meet the requirements of paragraph B.2.4 of ANSI/
ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(3) The reduction in thickness of the armoring material due to the
corrugating or application process must be kept to a minimum and must
not exceed 10 percent at any spot.
(4) The armor of each length of cable must be electrically
continuous with no more than one joint or splice allowed in any length
of one kilometer of cable. This requirement does not apply to a joint
or splice made in the raw material by the raw material manufacturer.
(5) The breaking strength of any section of an armor tape,
containing a factory splice joint, must not be less than 80 percent of
the breaking strength of an adjacent section of the armor of equal
length without a joint.
(6) For cables containing no flooding compound over the armor, the
overlap portions of the armor tape must be bonded in cables having a
flat, non-corrugated armor to meet the mechanical requirements of
paragraphs (t)(1) through (t)(16)(ii) of this section. If the tape is
corrugated, the overlap portions of the armor must be sufficiently
bonded and the corrugations must be sufficiently in register to meet
the requirements of paragraphs (t)(1) through (t)(16)(ii) of this
section.
(7) The armor tape must be so applied as to enable the cable to
pass the Cable Low (-30 [deg]C (-22 [deg]F)) and High (60 [deg]C (140
[deg]F)) Temperatures Bend Test, as required by paragraph (t)(3) of
this section.
(8) The protective coating on the steel armor must meet the
Bonding-to-Metal, Heat Sealability, Lap-Shear and Moisture Resistance
requirements of Type I, Class 2 coated metals per ASTM B 736
(incorporated by reference in Sec. 1755.901(d)).
(9) When the jacket is bonded to the plastic coated armor, the bond
between the plastic coated armor and the outer jacket must not be less
than 525 Newtons per meter (36 pound-force) over at least 90 percent of
the cable circumference when tested per ASTM D 4565 (incorporated by
reference at Sec. 1755.901(d)). For cables with strength members
embedded in the jacket, and residing directly over the armor, the area
of the armor directly under the strength member is excluded from the 90
percent calculation.
(n) Figure 8 Aerial Cables.
(1) When self-supporting aerial cable containing an integrated
support messenger is supplied, the support messenger must comply with
the requirements specified in paragraphs D.2.1 through D.2.4 of ANSI/
ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)), with
exceptions and additional provisions as follows:
(i) Any section of a completed strand containing a joint must have
minimum tensile strength and elongation of 29,500 Newtons (6,632 pound-
force) and 3.5 percent, respectively, when tested per the procedures
specified in ASTM A 640 (incorporated by reference in Sec.
1755.901(d)).
(ii) The individual wires from a completed strand which contains
joints must not fracture when tested per the ``Ductility of Steel''
procedures specified in ASTM A 640 (incorporated by reference at Sec.
1755.901(d)), except that the mandrel diameter must be equal to 5 times
the nominal diameter of the individual wires.
(iii) The support strand must be completely covered with a flooding
compound that offers corrosion protection. The flooding compound must
be homogeneous and uniformly mixed.
(iv) The flooding compound must be nontoxic and present no dermal
hazard.
(v) The flooding compound must be free from dirt, metallic
particles, and other foreign matter that may interfere with the
performance of the cable.
(2) Other methods of providing self-supporting cable specifically
not addressed in this section may be allowed if accepted. Justification
for acceptance of a modified design must be provided to substantiate
product utility and long term stability and endurance. To obtain the
Agency's acceptance of a modified design, refer to the product
acceptance procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm, as well as RUS
Bulletin 345-3.
(3) Jacket Thickness Requirements. Jackets applied over an integral
messenger must meet the following requirements:
[[Page 20568]]
(i) The minimum jacket thickness at any point over the support
messenger must meet the requirements of paragraph D.3 of ANSI/ICEA S-
87-640 (incorporated by reference at Sec. 1755.901(c)).
(ii) The web dimension for self-supporting aerial cable must meet
the requirements of paragraph D.3 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(o) Sheath Slitting Cord.
(1) A sheath slitting cord or ripcord is optional.
(2) When a sheath slitting cord is used it must be capable of
slitting the jacket or jacket and armor, at least one meter (3.3 feet)
length without breaking the cord at a temperature of 23 5
[deg]C (73 9 [deg]F).
(3) The sheath slitting cord must meet the sheath slitting cord
test described in paragraph (t)(1) of this section.
(p) Identification Markers.
(1) Each length of cable must be permanently identified. The method
of marking must be by means of suitable surface markings producing a
clear distinguishable contrasting marking meeting paragraph 6.1.1 of
ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)),
and must meet the durability requirements of paragraphs 7.5.2 through
7.5.2.2 of ANSI/ICEA S-87-640.
(2) The color of the initial marking must be white or silver. If
the initial marking fails to meet the requirements of the preceding
paragraphs, it will be permissible to either remove the defective
marking and re-mark with the white or silver color or leave the
defective marking on the cable and re-mark with yellow. No further re-
marking is permitted. Any re-marking must be done on a different
portion of the cable's circumference where the existing marking is
found and have a numbering sequence differing from any other marking by
at least 3,000. Any reel of cable that contains more than one set of
sequential markings must be labeled to indicate the color and sequence
of marking to be used. The labeling must be applied to the reel and
also to the cable.
(3) Each length of cable must be permanently labeled OPTICAL CABLE,
OC, OPTICAL FIBER CABLE, or OF on the outer jacket and identified as to
manufacturer and year of manufacture.
(4) Each length of cable intended for direct burial installation
must be marked with a telephone handset in compliance with requirements
of the Rule 350G of the ANSI/IEEE C2-2007 (incorporated by reference at
Sec. 1755.901(b)).
(5) Each length of cable must be identified as to the manufacturer
and year of manufacturing. The manufacturer and year of manufacturing
may also be indicated by other means as indicated in paragraphs 6.1.2
through 6.1.4 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)).
(6) The number of fibers on the jacket must be marked on the
jacket.
(7) The completed cable must have sequentially numbered length
markers in METERS or FEET at regular intervals of not more than 2 feet
or not more than 1 meter along the outside of the jacket. Continuous
sequential numbering must be employed in a single length of cable. The
numbers must be dimensioned and spaced to produce good legibility and
must be approximately 3 millimeters (118 mils) in height. An occasional
illegible marking is permissible when it is located within 2 meters of
a legible making for cables marked in meters or 4 feet for cables
marked in feet.
(8) Agreement between the actual length of the cable and the length
marking on the cable jacket must be within the limits of +1 percent and
-0 percent.
(9) Jacket Print Test. Cables must meet the Jacket Print Test
described in paragraphs 7.5.2.1 and 7.5.2.2 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(q) Performance of a Finished Cable.
(1) Zero Dispersion Optical Fiber Cable. Unless otherwise specified
by the end user, the optical performance of a finished cable must
comply with the attributes of Table 2, G.652.B attributes, found in ITU
Recommendation G.652 (incorporated by reference at Sec. 1755.901(f)).
However, when the end user stipulates a low water peak fiber the
finished cable must meet the attributes of Table 4, G.652.D attributes,
found in ITU-T Recommendation G.652; or when the end user stipulates a
low bending loss fiber, the finished cable must meet the attributes of
Table 7-1, G.657 class A attributes, found in ITU-T Recommendation
G.657 (incorporated by reference at Sec. 1755.901(f)).
(i) The attenuation methods must be per Table 8.4, Optical
attenuation measurement methods, of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(ii) The cable must have a maximum attenuation of 0.1 dB at a point
of discontinuity (a localized deviation of the optical fiber loss). Per
paragraphs 8.4 and 8.4.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)), measurements must be conducted at 1310
and 1550 nm, and at 1625 nm when specified by the end user.
(iii) The cable cutoff wavelength ([gamma]cc) must be
reported per paragraph 8.5.1 of ANSI/ICEA S-87-640 (incorporated by
reference in Sec. 1755.901(c)).
(2) Nonzero Dispersion Optical Fiber Cable. Unless otherwise
specified by the end user, the optical performance of the finished
cable must comply with the attributes of Table 1, G.656 attributes,
found in ITU-T Recommendation G.656 (incorporated by reference at Sec.
1755.901(f)). When the buyer specifies Recommendation A, B, C, D or E
of ITU-T Recommendation G.655 (incorporated by reference at Sec.
1755.901(f)), the finished cable must comply with the attributes of
ITU-T Recommendation G.655.
(i) The attenuation methods must be per Table 8.4, Optical
attenuation measurement methods of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(ii) The cable must have a maximum attenuation of 0.1 dB at a point
of discontinuity (a localized deviation of the optical fiber loss). Per
paragraphs 8.4 and 8.4.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)), measurements must be conducted at 1310
and 1550 nm, and at 1625 nm when specified by the end user.
(iii) The cable cutoff wavelength ([gamma]cc) must be
reported per paragraph 8.5.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(3) Multimode Optical Fiber Cable. Unless otherwise specified by
the end user, the optical performance of the fibers in a finished cable
must comply with Table 8.1, Attenuation coefficient performance
requirement (dB/k), Table 8.2, Multimode bandwidth coefficient
performance requirements (MHz-km) and Table 8.3, Points discontinuity
acceptance criteria (dB), of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(4) Because the accuracy of attenuation measurements for single
mode fibers becomes questionable when measured on short cable lengths,
attenuation measurements are to be made utilizing characterization
cable lengths. Master Cable reels must be tested and the attenuation
values measured will be used for shorter ship lengths of cable.
(5) Because the accuracy of attenuation measurements for multimode
fibers becomes questionable when measured on short cable lengths,
attenuation measurements are to be made utilizing characterization
cable lengths. If the ship length of cable is less than one kilometer,
the attenuation
[[Page 20569]]
values measured on longer lengths of cable (characterization length of
cable) before cutting to the ship lengths of cable may be applied to
the ship lengths.
(6) Attenuation must be measured per Table 8.4, Optical Attenuation
Measurement Methods, of ANSI/ICEA S-87-640 (incorporated by reference
at Sec. 1755.901(c)).
(7) The bandwidth of multimode fibers in a finished cable must be
no less than the values specified in ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)), Table 8.2 per paragraphs 8.3.1 and
8.3.2.
(r) Mechanical Requirements. Fiber optic cables manufactured under
the requirements of this section must be tested by the manufacturer to
determine compliance with such requirements. Unless otherwise
specified, testing must be performed at the standard conditions defined
in paragraph 7.3.1 of ANSI/ICEA S-87-640 (incorporated by reference at
Sec. 1755.901(c)). The standard optical test wavelengths to be used
are 1550 nm single mode and 1300 nm multi-mode, unless otherwise
specified in the individual test.
(1) Sheath Slitting Cord Test. All cables manufactured under the
requirements of this section must meet the Ripcord Functional Test
described in paragraphs 7.18.1 and 7.18.2 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(2) Material Compatibility and Cable Aging Test. All cables
manufactured under the requirements of this section must meet the
Material Compatibility and Cable Aging Test described in paragraphs
7.19 through 7.19.2.4 of ANSI/ICEA S-87-640 (incorporated by reference
at Sec. 1755.901(c)).
(3) Cable Low and High Bend Test. Cables manufactured under the
requirements of this section must meet the Cable Low (-30 [deg]C (-22
[deg]F)) and High (60 [deg]C (140 [deg]F)) Temperatures Bend Test per
paragraphs 7.21 and 7.21.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(4) Compound Flow Test. All cables manufactured under the
requirements of this section must meet the test described in paragraphs
7.23, 7.23.1, and 7.23.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(5) Cyclic Flexing Test. All cables manufactured under the
requirements of this section must meet the Flex Test described in
paragraphs 7.27 through 7.27.2 of the ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(6) Water Penetration Test. All cables manufactured under the
requirements of this section must meet paragraphs 7.28 through 7.28.2
of ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(7) Cable Impact Test. All cables manufactured under the
requirements of this section must meet the Cable Impact Test described
in paragraphs 7.29.1 and 7.29.2 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(8) Cable Tensile Loading and Fiber Strain Test. Cables
manufactured under the requirements of this section must meet the Cable
Loading and Fiber Strain Test described in paragraphs 7.30 through
7.30.2 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)). This test does not apply to aerial self-supporting
cables.
(9) Cable Compression Test. All cables manufactured under
requirements of this section must meet the Cable Compressive Loading
Test described in paragraphs 7.31 through 7.31.2 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(10) Cable Twist Test. All cables manufactured under the
requirements of this section must meet the Cable Twist Test described
in paragraphs 7.32 through 7.32.2 of ANSI/ICEA S-87-640 (incorporated
by reference at Sec. 1755.901(c)).
(11) Cable Lighting Damage Susceptibility Test. Cables manufactured
under the requirements of this section must meet the Cable Lighting
Damage Susceptibility Test described in paragraphs 7.33 and 7.33.1 of
ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(12) Cable External Freezing Test. All cables manufactured under
the requirements of this section must meet the Cable External Freezing
Test described in paragraphs 7.22 and 7.22.1 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(13) Cable Temperature Cycling Test. All cables manufactured under
the requirements of this section must meet the Cable Temperature
Cycling Test described in paragraph 7.24.1 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(14) Cable Sheath Adherence Test. All cables manufactured under the
requirements of this section must meet the Cable Sheath Adherence Test
described in paragraphs 7.26.1 and 7.26.2 of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(15) Mid-Span Test. This test is applicable only to cables of a
loose tube design specified for mid-span applications with tube
storage. Cable of specialty design may be exempted from this
requirement when this requirement is not applicable to such design. All
buried and underground loose tube single mode cables manufactured per
the requirements in this section and intended for mid-span applications
with tube storage must meet the following mid-span test without
exhibiting an increase in fiber attenuation greater than 0.1 dB and a
maximum average increase over all fibers of 0.05 dB.
(i) The specimen must be installed in a commercially available
pedestal or closure or in a device that mimics their performance, as
follows: A length of cable sheath, equal to the mid-span length, must
be removed from the middle of the test specimen so as to allow access
to the buffer tubes. All binders, tapes, strength members, etc. must be
removed. The buffer tubes must be left intact. The cable ends defining
the ends of the mid-span length must be properly secured in the closure
to the more stringent of the cable or hardware manufacturer's
recommendations. Strength members must be secured with an end stop type
clamp and the outer jacket must be clamped to prevent slippage. A
minimum of 6.096 meters (20 feet) of cable must extend from the entry
and exit ports of the closure for the purpose of making optical
measurements. If a device that mimics the performance of pedestals or
closures is used, the buffer tubes must be wound in a coil with a
minimum width of 3 inches and minimum length of 12 inches.
(ii) The expressed buffer tubes must be loosely constrained during
the test.
(iii) The enclosure, with installed cable, must be placed in an
environmental chamber for temperature cycling. It is acceptable for
some or all of the two 20 feet (6.096 meters) cable segments to extend
outside the environmental chamber.
(iv) Lids, pedestal enclosures, or closure covers must be removed
if possible to allow for temperature equilibrium of the buffer tubes.
If this is not possible, the manufacturer must demonstrate that the
buffer tubes are at temperature equilibrium prior to beginning the soak
time.
(v) Measure the attenuation of single mode fibers at 1550 10 nm. The supplier must certify the performance of lower
specified wavelengths comply with the mid-span performance
requirements.
(vi) After measuring the attenuation of the optical fibers, test
the cable sample per TIA/EIA Standard 455-3A (incorporated by reference
at Sec. 1755.901(e)). Temperature cycling, measurements, and data
reporting must conform to TIA/EIA Standard 455-3A.
[[Page 20570]]
The test must be conducted for at least five complete cycles. The
following detailed test conditions must apply:
(A) TIA/EIA Standard 455-3A (incorporated by reference at Sec.
1755.901(e)), Section 4.1--Loose tube single mode optical cable sample
must be tested.
(B) TIA/EIA Standard 455-3A (incorporated by reference at Sec.
1755.901(e)), Section 4.2--An Agency accepted 8 to 12 inch diameter
optical buried distribution pedestal or a device that mimics their
performance must be tested.
(C) Mid-span opening for installation of loose tube single mode
optical cable in pedestal must be 6.096 meters (20 feet).
(D) TIA/EIA Standard 455-3A (incorporated by reference at Sec.
1755.901(e)), Section 5.1--3 hours soak time.
(E) TIA/EIA Standard 455-3A (incorporated by reference at Sec.
1755.901(e)), Section 5.2--Test Condition C-2, minimum -40 [deg]C (-40
[deg]F) and maximum 70[deg] Celsius (158 [deg]F).
(F) TIA/EIA Standard 455-3A (incorporated by reference at Sec.
1755.901(e)), Section 5.7.2--A statistically representative amount of
transmitting fibers in all express buffer tubes passing through the
pedestal and stored must be measured.
(G) The buffer tubes in the closure or pedestal must not be handled
or moved during temperature cycling or attenuation measurements.
(vii) Fiber cable attenuation measured through the express buffer
tubes during the last cycle at -40 [deg]C (-40 [deg]F) and +70 [deg]C
(158 [deg]F) must not exceed a maximum increase of 0.1 dB and must not
exceed a 0.05 dB average across all tested fibers from the initial
baseline measurements. At the conclusion of the temperature cycling,
the maximum attenuation increase at 23 [deg]C from the initial baseline
measurement must not exceed 0.05 dB which allows for measurement noise
that may be encountered during the test. The cable must also be
inspected at room temperature at the conclusion of all measurements;
the cable must not show visible evidence of fracture of the buffer
tubes nor show any degradation of all exposed cable assemblies.
(16) Aerial Self-Supporting Cables. The following tests apply to
aerial cables only:
(i) Static Tensile Testing of Aerial Self-Supporting Cables. Aerial
self-supporting cable must meet the test described in paragraphs
D.4.1.1 through D.4.1.5 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(ii) Cable Galloping Test. Aerial self-supporting cable made to the
requirements of this section must meet the test described in paragraphs
D.4.2 through D.4.2.3 of ANSI/ICEA S-87-640 (incorporated by reference
at Sec. 1755.901(c)).
(s) Pre-connectorized Cable.
(1) At the option of the manufacturer and upon request by the end
user, the cable may be factory terminated with connectors.
(2) All connectors must be accepted by the Agency prior to their
use. To obtain the Agency's acceptance of connectors, refer to product
acceptance procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as RUS
Bulletin 345-3.
(t) Acceptance Testing.
(1) The tests described in the Appendix to this section are
intended for acceptance of cable designs and major modifications of
accepted designs. What constitutes a major modification is at the
discretion of the Agency. These tests are intended to show the inherent
capability of the manufacturer to produce cable products that have
satisfactory performance characteristics, long life, and long-term
optical stability but are not intended as field tests. After initial
Rural Development product acceptance is granted, the manufacturer will
need to apply for continued product acceptance in January of the third
year after the year of initial acceptance. For information on Agency
acceptance, refer to the product acceptance procedures available at
http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm, as well as RUS Bulletin 345-3.
(2) Acceptance. For initial acceptance, the manufacturer must
submit:
(i) An original signature certification that the product fully
complies with each paragraph of this section;
(ii) Qualification Test Data, per the Appendix to this section;
(iii) A set of instructions for handling the cable;
(iv) OSHA Material Safety Data Sheets for all components;
(v) Agree to periodic plant inspections;
(vi) A certification stating whether the cable, as sold to RUS
Telecommunications borrowers, complies with the following two
provisions:
(A) Final assembly or manufacture of the product, as the product
would be used by an RUS Telecommunications borrower, is completed in
the United States or eligible countries (currently, Mexico, Canada and
Israel); and
(B) The cost of United States and eligible countries' components
(in any combination) within the product is more than 50 percent of the
total cost of all components utilized in the product. The cost of non-
domestic components (components not manufactured within the United
States or eligible countries) which are included in the finished
product must include all duties, taxes, and delivery charges to the
point of assembly or manufacture;
(vii) Written user testimonials concerning performance of the
product; and
(viii) Other nonproprietary data deemed necessary.
(3) Re-qualification acceptance. For submission of a request for
continued product acceptance after the initial acceptance, follow
paragraph (v)(1) of this section and then, in January every three
years, the manufacturer must submit an original signature certification
stating that the product fully complies with each paragraph of this
section, excluding the Qualification Section, and a certification that
the products sold to RUS Telecommunications borrowers comply with
paragraphs (v)(2)(vi) through (v)(2)(vi)(B) of this section. The tests
of the Appendix to this section must be conducted and records kept for
at least three years and the data must be made available to the Agency
on request. The required data must have been gathered within 90 days of
the submission. A certification must be submitted to the Agency stating
that the cable manufactured to the requirements of this section has
been tested per the Appendix of this section and that the cable meets
the test requirements.
(4) Initial and re-qualification acceptance requests should be
addressed to: Chairman, Technical Standards Committee ``A''
(Telecommunications), STOP 1550, Advanced Services Division, Rural
Development Telecommunications Program, Washington, DC 20250-1500.
(5) Tests on 100 Percent of Completed Cable.
(i) The armor for each length of cable must be tested for
continuity using the procedures of ASTM D 4566 (incorporated by
reference at Sec. 1755.901(d)).
(ii) Attenuation for each optical fiber in the cable must be
measured.
(iii) Optical discontinuities greater than 0.1 dB must be isolated
and their location and amplitude recorded.
(6) Capability Tests. The manufacturer must establish a quality
assurance system. Tests on a quality assurance
[[Page 20571]]
basis must be made as frequently as is required for each manufacturer
to determine and maintain compliance with all the mechanical
requirements and the fiber and cable attributes required by this
section, including:
(i) Numerical aperture and bandwidth of multimode fibers;
(ii) Cut off wavelength of single mode fibers;
(iii) Dispersion of single mode fibers;
(iv) Shrinkback and cold testing of loose tube and tight tube
buffers, and mid-span testing of cables of a loose tube design with
tube storage;
(v) Adhesion properties of the protective fiber coating;
(vi) Dielectric strength between the armor and the metallic central
member;
(vii) Performance requirements for the fibers.
(viii) Performance requirements for the inner and outer jacketing
materials;
(ix) Performance requirements for the filling and flooding
compounds;
(x) Bonding properties of the coated armoring material;
(xi) Sequential marking and lettering; and
(xii) Mechanical tests described in paragraphs (t)(1) through
(t)(16)(ii) of this section.
(u) Records Tests.
(1) Each manufacturer must maintain suitable summary records for a
period of at least 3 years of all optical and physical tests required
on completed cable by section as set forth in paragraphs (v)(5) and
(v)(6) of this section. The test data for a particular reel must be in
a form that it may be readily available to the Agency upon request. The
optical data must be furnished to the end user on a suitable and easily
readable form.
(2) Measurements and computed values must be rounded off to the
number of places or figures specified for the requirement per paragraph
1.3 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)).
(v) Manufacturing Irregularities.
(1) Under this section, repairs to the armor, when present, are not
permitted in cable supplied to the end user.
(2) Minor defects in the inner and outer jacket (defects having a
dimension of 3 millimeter or less in any direction) may be repaired by
means of heat fusing per good commercial practices utilizing sheath
grade compounds.
(w) Packaging and Preparation for Shipment.
(1) The cable must be shipped on reels containing one continuous
length of cable. The diameter of the drum must be large enough to
prevent damage to the cable from reeling and unreeling. The diameter
must be at least equal to the minimum bending diameter of the cable.
The reels must be substantial and so constructed as to prevent damage
during shipment and handling.
(2) A circumferential thermal wrap or other means of protection
must be secured between the outer edges of the reel flange to protect
the cable against damage during storage and shipment. The thermal wrap
must meet the requirements included in the Thermal Reel Wrap Test,
described below. This test procedure is for qualification of initial
and subsequent changes in thermal reel wraps.
(i) Sample Selection. All testing must be performed on two 450
millimeter (18 inches) lengths of cable removed sequentially from the
same fiber jacketed cable. This cable must not have been exposed to
temperatures in excess of 38 [deg]C (100 [deg]F) since its initial cool
down after sheathing.
(ii) Test Procedure.
(A) Place the two samples on an insulating material such as wood.
(B) Tape thermocouples to the jackets of each sample to measure the
jacket temperature.
(C) Cover one sample with the thermal reel wrap.
(D) Expose the samples to a radiant heat source capable of heating
the uncovered sample to a minimum of 71 [deg]C (160 [deg]F). A GE 600
watt photoflood lamp or an equivalent lamp having the light spectrum
approximately that of the sun must be used.
(E) The height of the lamp above the jacket must be 380 millimeters
(15 inches) or an equivalent height that produces the 71 [deg]C (160
[deg]F) jacket temperature on the unwrapped sample must be used.
(F) After the samples have stabilized at the temperature, the
jacket temperatures of the samples must be recorded after one hour of
exposure to the heat source.
(G) Compute the temperature difference between jackets.
(H) The temperature difference between the jacket with the thermal
reel wrap and the jacket without the reel wrap must be greater than or
equal to 17 [deg]C (63 [deg]F).
(3) Cables must be sealed at the ends to prevent entrance of
moisture.
(4) The end-of-pull (outer end) of the cable must be securely
fastened to prevent the cable from coming loose during transit. The
start-of-pull (inner end) of the cable must project through a slot in
the flange of the reel, around an inner riser, or into a recess on the
flange near the drum and fastened in such a way to prevent the cable
from becoming loose during installation.
(5) Spikes, staples or other fastening devices must be used in a
manner which will not result in penetration of the cable.
(6) The arbor hole must admit a spindle 63.5 millimeters (2.5
inches) in diameter without binding.
(7) Each reel must be plainly marked to indicate the direction in
which it should be rolled to prevent loosening of the cable on the
reel.
(8) Each reel must be stenciled or lettered with the name of the
manufacturer.
(9) The following information must be either stenciled on the reel
or on a tag firmly attached to the reel: Optical Cable, Type and Number
of Fibers, Armored or Non-armored, Year of Manufacture, Name of Cable
Manufacturer, Length of Cable, Reel Number, 7 CFR 1755.902, Minimum
Bending Diameter for both Residual and Loaded Condition during
installation.
Example: Optical Cable, G.657 class A, 4 fibers, Armored, XYZ
Company, 1050 meters, Reel Number 3, 7 CFR 1755.902. Minimum Bending
Diameter: Residual (Installed): 20 times Cable O.D., Loaded Condition:
40 times Cable O.D.
Appendix to Sec. 1755.902
Fiber Optic Cables
Bulletin 1753F-601(PE-90) Qualifications Test Data
[Initial qualification and three year re-qualification test data required for TELECOMMUNICATIONS PROGRAM product
acceptance. Please note that some tests may apply only to a particular cable design.]
----------------------------------------------------------------------------------------------------------------
Initial 3 Year re-
Paragraph Test qualification qualification
----------------------------------------------------------------------------------------------------------------
(e)(4)(i).................................. Shrinkback................... X .................
(e)(4)(ii)................................. Cold Bend.................... X .................
(t)(1)..................................... Sheath Slitting Cord......... X .................
[[Page 20572]]
(t)(2)..................................... Material Compatibility....... X .................
(t)(3)..................................... Cable Low & High Bend........ X X
(t)(4)..................................... Compound Flow................ X .................
(t)(5)..................................... Cyclic Flexing............... X X
(t)(6)..................................... Water Penetration............ X X
(t)(7)..................................... Cable Impact................. X X
(t)(8)..................................... Cable Tensile Loading & Fiber X X
Strain.
(t)(9)..................................... Cable Compression............ X .................
(t)(10).................................... Cable Twist.................. X X
(t)(11).................................... Cable Lighting Damage X .................
Susceptibility.
(t)(12).................................... Cable External Freezing...... X .................
(t)(13).................................... Cable Temperature Cycling.... X X
(t)(14).................................... Cable Sheath Adherence....... X .................
(t)(15).................................... Mid-Span..................... X X
(t)(16)(i)................................. Static Tensile Testing of X X
Aerial Self-Supporting
Cables.
(t)(16)(ii)................................ Cable Galloping.............. X .................
(y)(2)(i).................................. Thermal Reel Wrap test....... X .................
----------------------------------------------------------------------------------------------------------------
Sec. 1755.903 Fiber Optic Service Entrance Cables.
(a) Scope. This section covers Agency requirements for fiber optic
service entrance cables intended for aerial installation either by
attachment to a support strand or by an integrated self-supporting
arrangement, for underground application by placement in a duct, or for
buried installations by trenching, direct plowing, directional or
pneumatic boring. Cable meeting this section is recommended for fiber
optic service entrances having 12 or fewer fibers with distances less
than 100 meters (300 feet).
(1) General.
(i) Specification requirements are given in SI units which are the
controlling units in this part. Approximate English equivalent of units
are given for information purposes only.
(ii) The optical waveguides are glass fibers having directly-
applied protective coatings, and are called ``fibers,'' herein. These
fibers may be assembled in either loose fiber bundles with a protective
core tube, encased in several protective buffer tubes, in tight buffer
tubes, or ribbon bundles with a protective core tube.
(iii) Fillers, strength members, core wraps, and bedding tapes may
complete the cable core.
(iv) The core or buffer tubes containing the fibers and the
interstices between the buffer tubes, fillers, and strength members in
the core structure are filled with a suitable material or water
swellable elements to exclude water.
(v) The cable structure is completed by an extruded overall plastic
jacket. A shield or armor or combination thereof may be included under
the jacket. This jacket may have strength members embedded in it, in
some designs.
(vi) For rodent resistance or for additional protection with direct
buried installations, it is recommended the use of armor under the
outer jacket.
(vii) For self-supporting cable the outer jacket may be extruded
over the support messenger and cable core.
(viii) For detection purposes, the cable may have toning elements
embedded or extruded with the outer jacket.
(2) The cable is fully color coded so that each fiber is
distinguishable from every other fiber. A basic color scheme of twelve
colors allows individual fiber identification. Colored tubes, binders,
threads, striping, or markings provide fiber group identification.
(3) Cables manufactured to the requirements of this section must
demonstrate compliance with the qualification testing requirements to
ensure satisfactory end-use performance characteristics for the
intended applications.
(4) Optical cable designs not specifically addressed by this
section may be allowed. Justification for acceptance of a modified
design must be provided to substantiate product utility and long term
stability and endurance. For information on how to obtain Agency's
acceptance of such a modified design, refer to the product acceptance
procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as RUS Bulletin 345-
3.
(5) The cable must be designed for the temperatures ranges of Table
1-1, Cable Normal Temperature Ranges, of ICEA S-110-717 (incorporated
by reference at Sec. 1755.901(c)).
(6) Tensile Rating: The cable must have ratings that are no less
than the tensile ratings indicated in paragraph 1.1.4, Tensile Rating,
of Part 1 of the ICEA S-110-717 (incorporated by reference at Sec.
1755.901(c)).
(7) Self-Supporting Cables: Based on the storm loading districts
referenced in Section 25, Loading of Grades B and C, of ANSI/IEEE C2-
2007 (incorporated by reference at Sec. 1755.901(b)), and the maximum
span and location of cable installation provided by the end user, the
manufacturer must provide a cable design with sag and tension tables
showing the maximum span and sag information for that particular
installation. The information included must be for Rule B, Ice and Wind
Loading, and when applicable, information on Rule 250C, Extreme Wind
Loading. Additionally, to ensure the proper ground clearance, typically
a minimum of 4.7 m (15.5 feet), the end user should factor in the
maximum sag under loaded conditions as well as height of attachment for
each application.
(8) Minimum Bend Diameter: For cable under loaded and unloaded
conditions, the cable must have the minimum bend diameters indicated in
paragraph 1.1.5, Minimum Bend Diameter, of Part 1 of ICEA S-110-717
(incorporated by reference at Sec. 1755.901(c)). For very small
cables, manufacturers may specify fixed cable
[[Page 20573]]
minimum bend diameters that are independent of the outside diameter.
(9) All cables sold to RUS Telecommunications borrowers must be
accepted by the Agency's Technical Standards Committee ``A'' for
projects involving RUS loan funds. All design changes to Agency
acceptable designs must be submitted to the Agency for acceptance.
Optical cable designs not specifically addressed by this section may be
allowed, if accepted by the Agency. Justification for acceptance of a
modified design must be provided to substantiate product utility and
long term stability and endurance. For information on how to obtain the
Agency's acceptance of cables, refer to the product acceptance
procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as RUS Bulletin 345-
3.
(10) The Agency intends that the optical fibers contained in the
cables meeting the requirement of this section have characteristics
that will allow signals, having a range of wavelengths, to be carried
simultaneously.
(11) The manufacturer is responsible to establish a quality
assurance system meeting industry standards described in paragraph 1.8
of ICEA S-110-717 (incorporated by reference at Sec. 1755.901(c)).
(12) The cable made must meet paragraph 1.10 of ICEA S-110-717
(incorporated by reference at Sec. 1755.901(c)).
(b) Optical Fibers.
(1) The solid glass optical fibers must consist of a cylindrical
core and cladding covered by either an ultraviolet-cured acrylate or
other suitable coating. Each fiber must be continuous throughout its
length.
(2) Optical fibers must meet the fiber attributes of Table 2,
G.652.B attributes, of ITU-T Recommendation G.652 (incorporated by
reference at Sec. 1755.901(f)), unless the end user specifically asks
for another type of fiber. However, when the end user stipulates a low
water peak fiber, the optical fibers must meet the fiber attributes of
Table 4, G.652.D attributes, of ITU-T Recommendation G.652; or when the
end user stipulates a low bending loss fiber, the optical fibers must
meet the fiber attributes of Table 7-1, G.657 class A attributes, of
ITU-T Recommendation G.657 (incorporated by reference at Sec.
1755.901(f)).
(i) Additionally, optical ribbon fibers must meet paragraph 3.3,
Optical Fiber Ribbons, of Part 3 of ICEA S-110-717 (incorporated by
reference at Sec. 1755.901(c)).
(ii) [Reserved]
(3) Multimode fibers. Optical fibers must meet the requirements of
paragraphs 2.1 and 2.3.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(4) Matched Cable. Unless otherwise specified by the buyer, all
single mode fiber cables delivered to an Agency-financed project must
be manufactured to the same MFD specification. However, notwithstanding
the requirements indicated in paragraphs (d)(2) and (d)(3) of this
section, the maximum MFD tolerance allowed for cables meeting the
requirements of this section must be of a magnitude meeting the
definition of ``matched cable,'' as defined in paragraph (b) of Sec.
1755.900. With the use of cables meeting this definition the user can
reasonably expect that the average bi-directional loss of a fusion
splice to be <=0.1 dB.
(5) Buyers will normally specify the MFD for the fibers in the
cable. When a buyer does not specify the MFD at 1310 nm, the fibers
must be manufactured to an MFD of 9.2 [mu]m with a maximum tolerance
range of 0.5 [mu]m (362 20 microinch), unless
the buyer agrees to accept cable with fibers specified to a different
MFD. When the buyer does specify a MFD and tolerance conflicting with
the MFD maximum tolerance allowed by paragraph (d)(4) of this section,
the requirements of paragraph (d)(4) must prevail.
(6) Factory splices are not allowed.
(7) All optical fibers in any single length of cable must be of the
same type unless otherwise specified by end user.
(8) Optical fiber dimensions and data reporting must be as required
by paragraph 7.13.1.1 of ANSI/ICEA S-87-640 (incorporated by reference
at Sec. 1755.901(c)).
(c) Buffers/Coating.
(1) The optical fibers contained in a buffer tube (loose tube)
loosely packaged must have a clearance between the fibers and the
inside of the container sufficient to allow for thermal expansions
without constraining the fibers. The protective container must be
manufactured from a material having a coefficient of friction
sufficiently low to allow the fibers free movement. The design may
contain more than one tube. Loose buffer tubes must meet the
requirements of Paragraph 3.2.1, Loose Buffer Tube Dimensions, of Part
3 of ICEA S-110-717 (incorporated by reference at Sec. 1755.901(c)).
(2) The loose tube coverings of each color and other fiber package
types removed from the finished cable must meet the following
shrinkback and cold bend performance requirements. The fibers may be
left in the tube.
(i) Shrinkback: Testing must be conducted per ASTM D 4565
(incorporated by reference at Sec. 1755.901(d)), paragraph 14.1, using
a talc bed at a temperature of 95 [deg]C. Shrinkback must not exceed 5
percent of the original 150 millimeter length of the specimen. The
total shrinkage of the specimen must be measured.
(ii) Cold Bend: Testing must be conducted on at least one tube from
each color in the cable. Stabilize the specimen to -20 1
[deg]C for a minimum of four hours. While holding the specimen and
mandrel at the test temperature, wrap the tube in a tight helix ten
times around a mandrel with a diameter the greater of five times the
tube diameter or 50 mm. The tube must show no evidence of cracking when
observed with normal or corrected-to-normal vision.
(3) Optical fiber coating must meet the requirements of paragraph
2.4, Optical Fiber Coatings and Requirements, of Part 2 of ICEA S-110-
717 (incorporated by reference at Sec. 1755.901(c)).
(i) All protective coverings in any single length of cable must be
continuous and be of the same material except at splice locations.
(ii) The protective coverings must be free from holes, splits,
blisters, and other imperfections and must be as smooth and concentric
as is consistent with the best commercial practice.
(iii) Repairs to the fiber coatings are not allowed.
(d) Fiber and Buffer Tube Identification. Fibers within a unit and
the units within a cable must be identified as indicated in paragraphs
4.2 and 4.3 of Part 4 of ICEA S-110-717 (incorporated by reference at
Sec. 1755.901(c)), respectively.
(e) Strength Members.
(1) Combined strength of all the strength members must be
sufficient to support the stress of installation and to protect the
cable in service. Strength members must meet paragraph 4.4, Strength
Members, of ICEA S-110-717 (incorporated by reference at Sec.
1755.901(c)). Self supporting aerial cables using the strength members
as an integral part of the cable strength must comply with paragraph
C.4, Static Tensile Testing of Aerial Self-Supporting Cables, of ANNEX
C of ICEA S-110-717.
(2) Strength members may be incorporated into the core as a central
support member or filler, as fillers between the fiber packages, as an
annular serving over the core, as an annular serving over the
intermediate jacket, embedded in the outer jacket or as a combination
of any of these methods.
[[Page 20574]]
(3) The central support member or filler must contain no more than
one splice per kilometer of cable. Individual fillers placed between
the fiber packages and placed as annular servings over the core must
contain no more than one splice per kilometer of cable. Cable sections
having central member or filler splices must meet the same physical
requirements as un-spliced cable sections.
(4) Notwithstanding what has been indicated in other parts of this
document, in each length of completed cable having a metallic central
member, the dielectric strength between the optional armor and the
metallic center member must withstand at least 15 kilovolts direct
current for 3 seconds.
(f) Forming the Cable Core.
(1) Protected fibers must be assembled with the optional central
support member and strength members in such a way as to form a
cylindrical group or other acceptable core constructions and must meet
Section 4.5, Assembly of Cables, of Part 4 of ICEA S-110-717
(incorporated by reference at 1755.901(c)). Other acceptable cable
cores include round, figure 8, flat or oval designs.
(2) The standard cylindrical group or core designs must consist of
12 fibers or less.
(3) When threads or tapes are used as core binders, they must be
colored either white or natural and must be a non-hygroscopic and non-
wicking dielectric material. Water swell-able threads and tapes are
permitted.
(g) Filling/Flooding Compounds and Water Blocking Elements.
(1) To prevent the ingress and migration of water through the cable
and core, filling/flooding compounds or water blocking elements must be
used.
(i) Filling compounds must be applied into the interior of the
loose fiber tubes and into the interstices of the core. When a core
wrap is used, the filling compound must also be applied to the core
wrap, over the core wrap and between the core wrap and inner jacket
when required.
(ii) Flooding compounds must be sufficiently applied between the
optional inner jacket and armor and between the armor and outer jacket
so that voids and air spaces in these areas are minimized. The use of
floodant between the armor and outer jacket is not required when
uniform bonding, per paragraph l(9) of this section, is achieved
between the plastic-clad armor and the outer jacket. Floodant must
exhibit adhesive properties sufficient to prevent jacket slip when
tested per the requirements of paragraphs 7.26 through 7.26.2 of Part
7, Testing, Test Methods, and Requirements, of ANSI/ICEA S-87-640
(incorporated by reference at 1755.901(c)).
(iii) Water blocking elements must achieve equal or better
performance in preventing the ingress and migration of water as
compared to filling and flooding compounds. In lieu of a flooding
compound, water blocking elements may be applied between the optional
inner jacket and armor and between the armor and outer jacket to
prevent water migration. The use of the water blocking elements between
the armor and outer jacket is not required when uniform bonding, per
paragraph (l)(10) of this section, is achieved between the plastic-clad
armor and the outer jacket.
(2) The materials must be homogeneous and uniformly mixed; free
from dirt, metallic particles and other foreign matter; easily removed;
nontoxic and present no dermal hazards.
(3) The individual cable manufacturer must satisfy the Agency that
the filling compound or water blocking elements selected for use is
suitable for its intended application.
(i) Filling/Flooding compound materials must be compatible with the
cable components when tested per paragraph 7.16, Material Compatibility
and Cable Aging Test, of Part 7 of ICEA S-110-717 (incorporated by
reference at Sec. 1755.901(c)).
(ii) Water blocking elements must be compatible with the cable
components when tested per paragraph 7.16, Material Compatibility and
Cable Aging Test, of Part 7 of ICEA S-110-717 (incorporated by
reference at Sec. 1755.901(c)).
(h) Core Wrap (Optional).
(1) At the option of the manufacturer, one or more layers of non-
hygroscopic and non-wicking dielectric material may be applied with an
overlap over the core.
(2) The core wrap(s) can be used to provide a heat barrier to
prevent deformation or adhesion between the fiber tubes or can be used
to contain the core.
(3) When core wraps are used, sufficient filling compound must be
applied to the core wraps so that voids or air spaces existing between
the core wraps and between the core and the inner side of the core wrap
are minimized.
(i) Inner Jacket (Optional).
(1) Inner jackets may be applied directly over the core or over the
strength members. Inner jackets are optional.
(2) The inner jacket material and test requirements must be the
same as for the outer jacket material per paragraph (n) of this
section, except that either black or natural polyethylene may be used.
In the case of natural polyethylene, the requirements for absorption
coefficient and the inclusion of furnace black are waived.
(j) Armor (Optional).
(1) A steel armor, plastic coated on both sides, is recommended for
direct buried service entrance cable in gopher areas. Armor is also
optional for duct and aerial cable as required by the end user. The
plastic coated steel armor must be applied longitudinally directly over
the core wrap or the intermediate jacket and must have an overlapping
edge.
(2) The uncoated steel tape must be electrolytic chrome coated
steel (ECCS) with a thickness of 0.155 0.015 millimeters.
(3) The reduction in thickness of the armoring material due to the
corrugating or application process must be kept to a minimum and must
not exceed 10 percent at any spot.
(4) The armor of each length of cable must be electrically
continuous with no more than one joint or splice allowed per kilometer
of cable. This requirement does not apply to a joint or splice made in
the raw material by the raw material manufacturer.
(5) The breaking strength of any section of an armor tape,
containing a factory splice joint, must not be less than 80 percent of
the breaking strength of an adjacent section of the armor of equal
length without a joint.
(6) For cables containing no floodant over the armor, the overlap
portions of the armor tape must be bonded in cables having a flat, non-
corrugated armor to meet the requirements of paragraphs (r)(1) and
(r)(2) of this section. If the tape is corrugated, the overlap portions
of the armor must be sufficiently bonded and the corrugations must be
sufficiently in register to meet the requirements of paragraphs (r)(1)
and (r)(2) of this section.
(7) The armor tape must be so applied as to enable the cable to
meet the testing requirements of paragraphs (r)(1) and (r)(2) of this
section.
(8) The protective coating on the steel armor must meet the
Bonding-to-Metal, Heat Sealability, Lap-Shear and Moisture Resistance
requirements of Type I, Class 2 coated metals per ASTM B 736
(incorporated by reference at Sec. 1755.901(d)).
(9) When the jacket is bonded to the plastic coated armor, the bond
between the plastic coated armor and the outer jacket must not be less
than 525 Newtons per meter over at least 90 percent of the cable
circumference when tested per ASTM D 4565 (incorporated
[[Page 20575]]
by reference at Sec. 1755.901(d)). For cables with strength members
embedded in the jacket, and residing directly over the armor, the area
of the armor directly under the strength member is excluded from the 90
percent calculation.
(k) Optional Support Messenger (Aerial Cable).
(1) Integrated messenger(s) for self-supporting cable must provide
adequate strength to operate under the appropriate weather loading
conditions over the maximum specified span.
(2) Based on the storm loading districts referenced in Section 25,
Loading of Grades B and C, of ANSI/IEEE C2-2007 (incorporated by
reference at Sec. 1755.901(b)), and the maximum span and location of
cable installation provided by the end user, the manufacturer must
provide a cable design with sag and tension tables showing the maximum
span and sag information for that particular installation. The
information included must be for Rule B, Ice and Wind Loading, and when
applicable, information on Rule 250C, Extreme Wind Loading.
Additionally, to ensure the proper ground clearance, typically a
minimum of 4.7 m (15.5 feet) the end user should factor in the maximum
sag under loaded conditions as well as height of attachment for each
application.
(l) Outer Jacket.
(1) The outer jacket must provide the cable with a tough, flexible,
protective covering which can withstand exposure to sunlight, to
atmosphere temperatures and to stresses reasonably expected in normal
installation and service.
(2) The jacket must be free from holes, splits, blisters, or other
imperfections, and must be as smooth and concentric as is consistent
with the best commercial practice.
(3) Jacket materials must meet the stipulations of paragraph 5.4 of
ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)),
except that the concentration of furnace black does not necessarily
need to be initially contained in the raw material and may be added
later during the jacket making process. Jacket thickness must have a
0.50 mm minimum thickness over the core or over any radial strength
member used as the primary strength element(s), 0.20 mm when not used
as the primary strength member, and 0.30 mm over any optional toning
elements.
(4) Jacket Repairs must meet the stipulations of paragraph 5.5,
Jacket Repairs, of ICEA S-110-717 (incorporated by reference at Sec.
1755.901(c)).
(5) Jacket Testing: The jacket must be tested to determine
compliance with requirements of this section. The specific tests for
the jacket are described in paragraphs 7.6 through 7.11.2 of Part 7,
Testing, Test Methods, and Requirements, of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(m) Sheath Slitting Cord (Optional).
(1) A sheath slitting cord is optional.
(2) When a sheath slitting cord is used it must be non-hygroscopic
and non-wicking, or be rendered such by the filling or flooding
compound, continuous throughout a length of cable and of sufficient
strength to open the sheath over at least a one meter length without
breaking the cord at a temperature of 23 5 [deg]C.
(n) Identification and Length Markers.
(1) Each length of cable must be permanently labeled OPTICAL CABLE,
OC, OPTICAL FIBER CABLE, or OF on the outer jacket and identified as to
manufacturer and year of manufacture.
(2) Each length of cable intended for direct burial installation
must be marked with a telephone handset in compliance with the
requirements of the Rule 350G of ANSI/IEEE C2-2007 (incorporated by
reference at Sec. 1755.901(b)).
(3) Mark the number of fibers on the jacket.
(4) The identification and date marking must conform to paragraph
6.1, Identification and Date Marking, of ICEA S-110-717 (incorporated
by reference at Sec. 1755.901(c)).
(5) The length marking must conform to paragraph 6.3, Length
Marking, of ICEA S-110-717 (incorporated by reference at Sec.
1755.901(c)).
(o) Optical Performance of a Finished Cable.
(1) Unless otherwise specified by the end user, the optical
performance of a finished cable must comply with the attributes of
Table 2, G.652.B attributes, found in ITU Recommendation G.652
(incorporated by reference at Sec. 1755.901(f)). However, when the end
user stipulates a low water peak fiber the finished cable must meet the
attributes of Table 4, G.652.D attributes, found in ITU-T
Recommendation G.652; or when the end user stipulates a low bending
loss fiber, the finished cable must meet the attributes of Table 7-1,
class A attributes, of ITU-T Recommendation G.657 (incorporated by
reference at Sec. 1755.901(f)).
(i) The attenuation methods must be per Table 8.4, Optical
attenuation measurement methods, of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(ii) The cable must have a maximum attenuation of 0.1 dB at a point
of discontinuity (a localized deviation of the optical fiber loss). Per
paragraphs 8.4 and 8.4.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)), measurements must be conducted at 1310
and 1550 nm, and at 1625 nm when specified by the end user.
(iii) The cable cutoff wavelength ([gamma]cc) must be
reported per paragraph 8.5.1 of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(2) Multimode Optical Fiber Cable. Unless otherwise specified by
the end user, the optical performance of the fibers in a finished cable
must comply with Table 8.1, Attenuation coefficient performance
requirement (dB/km), Table 8.2, Multimode bandwidth coefficient
performance requirements (MHz-km), and Table 8.3, Points discontinuity
acceptance criteria (d), of ANSI/ICEA S-87-640 (incorporated by
reference at Sec. 1755.901(c)).
(3) Because the accuracy of attenuation measurements for single
mode fibers becomes questionable when measured on short cable lengths,
attenuation measurements are to be made utilizing characterization
cable lengths. Master Cable reels must be tested and the attenuation
values measured will be used for shorter ship lengths of cable.
(4) Because the accuracy of attenuation measurements for multimode
fibers becomes questionable when measured on short cable lengths,
attenuation measurements are to be made utilizing characterization
cable lengths. If the ship length of cable is less than one kilometer,
the attenuation values measured on longer lengths of cable
(characterization length of cable) before cutting to the ship lengths
of cable may be applied to the ship lengths.
(5) Attenuation must be measured per Table 8.4, Optical Attenuation
Measurement Methods, ANSI/ICEA S-87-640 (incorporated by reference at
Sec. 1755.901(c)).
(6) The bandwidth of multimode fibers in a finished cable must be
no less than the values specified in Table 8.2 per paragraph 8.3.1 of
ANSI/ICEA S-87-640 (incorporated by reference at Sec. 1755.901(c)).
(p) Mechanical Requirements.
(1) Cable Testing: Cable designs must meet the requirements of Part
7, Testing and Test Methods, of ICEA S-110-717 (incorporated by
reference at Sec. 1755.901(c)), except for paragraph 7.15 applicable
to tight tube fibers.
(2) Bend Test: All cables manufactured must meet the ``Cable
[[Page 20576]]
Low and High Temperature Bend Test'' described in Section 7.21
(paragraphs 7.21, 7.21.1, and 7.21.2) of ANSI/ICEA S-87-640
(incorporated by reference at Sec. 1755.901(c)).
(q) Pre-connectorized Cable (Optional).
(1) At the option of the manufacturer and upon request by the end
user, the cable may be factory terminated with connectors.
(2) All connectors must be accepted by the Agency prior to their
use. For information on how to obtain the Agency's acceptance, refer to
the product acceptance procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as
RUS Bulletin 345-3.
(r) Acceptance Testing and Extent of Testing.
(1) The tests described in this section are intended for acceptance
of cable designs and major modifications of accepted designs. What
constitutes a major modification is at the discretion of the Agency.
These tests are intended to show the inherent capability of the
manufacturer to produce cable products that have satisfactory
performance characteristics, long life, and long-term optical
stability, but are not intended as field tests. For information on how
to obtain the Agency's acceptance, refer to the product acceptance
procedures available at http://www.usda.gov/rus/telecom/listing_procedures/index_listing_procedures.htm as well as RUS Bulletin 345-
3.
(2) For initial acceptance, the manufacturer must submit:
(i) An original signature certification that the product fully
complies with each paragraph of this section;
(ii) Qualification Test Data for demonstrating that the cable meets
the requirements of this section;
(iii) A set of instructions for handling the cable;
(iv) OSHA Material Safety Data Sheets for all components;
(v) Agree to periodic plant inspections;
(vi) Agency's ``Buy American'' Requirements. For each cable for
which the Agency acceptance is requested, the manufacturer must include
a certification stating whether the cable complies with the following
two domestic origin manufacturing provisions:
(A) Final assembly or manufacture of the product, as the product
would be used by an Agency's borrower, is completed in the United
States or eligible countries. For a list of eligible countries, see
http://www.usda.gov/rus/telecom/publications/eligible.htm; and
(B) The cost of United States and eligible countries' components
(in any combination) within the product is more than 50 percent of the
total cost of all components utilized in the product. The cost of non-
domestic components (components not manufactured within the United
States or eligible countries) which are included in the finished
product must include all duties, taxes, and delivery charges to the
point of assembly or manufacture;
(vii) Written user testimonials concerning performance of the
product; and
(viii) Other nonproprietary data deemed necessary by the Chief,
Technical Support Branch (Telecommunications).
(3) For continued Agency product acceptance, the manufacturer must
submit an original signature certification that the product fully
complies with each paragraph of this section and a certification
stating whether the cable meets the two domestic provisions of
paragraph (t)(2)(vi) above for acceptance by January every three years.
The certification must be based on test data showing compliance with
the requirements of this section. The test data must have been gathered
within 90 days of the submission and must be kept on files per
paragraph (u)(1).
(4) Initial and re-qualification acceptance requests should be
addressed to: Chairman, Technical Standards Committee ``A''
(Telecommunications), STOP 1550, Advanced Services Division, Rural
Development Utilities Program, Washington, DC 20250-1550.
(s) Records of Optical and Physical Tests.
(1) Each manufacturer must maintain suitable summary records for a
period of at least 3 years of all optical and physical tests required
on completed cable manufactured under the requirement of this section.
The test data for a particular reel must be in a form that it may be
readily available to the Agency upon request. The optical data must be
furnished to the end user on a suitable and easily readable form.
(2) Measurements and computed values must be rounded off to the
number of places or figures specified for the requirement per paragraph
1.3 of ANSI/ICEA S-87-640 (incorporated by reference at Sec.
1755.901(c)).
(t) Manufacturing Irregularities.
(1) Repairs to the armor, when present, are not permitted in cable
supplied to the end user under the requirement of this section. The
armor for each length of cable must be tested for continuity using the
procedures of ASTM D 4566 (incorporated by reference at Sec.
1755.901(d)).
(2) Minor defects in the inner and outer jacket (defects having a
dimension of 3 millimeter or less in any direction) may be repaired by
means of heat fusing per good commercial practices utilizing sheath
grade compounds.
(3) Buffer tube repair is permitted only in conjunction with fiber
splicing.
(u) Packaging and Preparation for Shipment.
(1) All cables must comply with paragraph 6.5, Packaging and
Marking, of ICEA S-110-717 (incorporated by reference at Sec.
1755.901(c)).
(2) For cables shipped on reels a circumferential thermal wrap or
other means of protection complying with section (w)(3) of this section
must be secured between the outer edges of the reel flange to protect
the cable against damage during storage and shipment. This requirement
applies to reels weighing more that 75 lbs. The thermal wrap is
optional for reels weighing 75 lbs or less.
(3) The thermal wrap must meet the requirements included in the
Thermal Reel Wrap Test, described below in paragraphs (w)(3)(i) and
(w)(3)(ii) of this section. This test procedure is for qualification of
initial and subsequent changes in thermal reel wraps.
(i) Sample Selection. All testing must be performed on two 450
millimeter (18 inches) lengths of cable removed sequentially from the
same fiber jacketed cable. This cable must not have been exposed to
temperatures in excess of 38 [deg]C (100 [deg]F) since its initial cool
down after sheathing.
(ii) Test Procedure.
(A) Place the two samples on an insulating material such as wood.
(B) Tape thermocouples to the jackets of each sample to measure the
jacket temperature.
(C) Cover one sample with the thermal reel wrap.
(D) Expose the samples to a radiant heat source capable of heating
the uncovered sample to a minimum of 71 [deg]C (160 [deg]F). A GE 600
watt photoflood lamp or an equivalent lamp having the light spectrum
approximately that of the sun must be used.
(E) The height of the lamp above the jacket must be 380 millimeters
(15 inches) or an equivalent height that produces the 71 [deg]C (160
[deg]F) jacket temperature on the unwrapped sample must be used.
(F) After the samples have stabilized at the temperature, the
jacket temperatures of the samples must be recorded after one hour of
exposure to the heat source.
[[Page 20577]]
(G) Compute the temperature difference between jackets.
(H) The temperature difference between the jacket with the thermal
reel wrap and the jacket without the reel wrap must be greater than or
equal to 17 [deg]C (63 [deg]F).
(4) Cable must be sealed at the ends to prevent entrance of
moisture.
(5) The end-of-pull (outer end) of the cable must be securely
fastened to prevent the cable from coming loose during transit. The
start-of-pull (inner end) of the cable must project through a slot in
the flange of the reel, around an inner riser, or into a recess on the
flange near the drum and fastened in such a way to prevent the cable
from becoming loose during installation.
(6) Spikes, staples or other fastening devices must be used in a
manner which will not result in penetration of the cable.
(7) The minimum size arbor hole must be 44.5 mm (1.75 inch) and
must admit a spindle without binding.
(8) Each reel must be plainly marked to indicate the direction in
which it should be rolled to prevent loosening of the cable on the
reel.
(9) Each reel must be stenciled or lettered with the name of the
manufacturer.
(10) The following information must be either stenciled on the reel
or on a tag firmly attached to the reel: Optical Cable, Type and Number
of Fibers, Armored or Nonarmored, Year of Manufacture, Name of Cable
Manufacturer, Length of Cable, Reel Number, REA 7 CFR 1755.903.
Example: Optical Cable, G.657 class A, 4 fibers, Armored. XYZ
Company, 1050 meters, Reel Number 3, REA 7 CFR 1755.903.
(11) When pre-connectorized cable is shipped, the splicing modules
must be protected to prevent damage during shipment and handling.
Dated: March 27, 2009.
James R. Newby,
Acting Administrator, Rural Utilities Service.
[FR Doc. E9-9763 Filed 5-4-09; 8:45 am]
BILLING CODE 3410-15-P