[Code of Federal Regulations]
[Title 10, Volume 3]
[Revised as of January 1, 2001]
From the U.S. Government Printing Office via GPO Access
[CITE: 10CFR430.24]

[Page 119-125]
 
                            TITLE 10--ENERGY
 
                    CHAPTER II--DEPARTMENT OF ENERGY
 
PART 430--ENERGY CONSERVATION PROGRAM FOR CONSUMER PRODUCTS--Table of Contents
 
                       Subpart B--Test Procedures
 
Sec. 430.24  Units to be tested.

    When testing of a covered product is required to comply with section 
323(c) of the Act, or to comply with rules prescribed under sections 324 
or 325 of the Act, a sample shall be selected and tested comprised of 
units which are production units, or are representative of production 
units of the basic model being tested, and shall meet the following 
applicable criteria.
    (a)(1) For each basic model \1\ of electric refrigerators and 
electric refrigerator-freezers, a sample of sufficient size shall be 
tested to insure that--
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    \1\ Components of similar design may be substituted without 
requiring additional testing if the represented measures of energy 
consumption continue to satisfy the applicable sampling provision.
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    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 95 percent 
confidence limit of the true mean divided by 1.10, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumer would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 95 percent confidence limit of the true mean 
divided by .90.
    (b)(1) For each basic model \1\ of freezers, a sample of sufficient 
size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower

[[Page 120]]

values shall be no less than the higher of (A) the mean of the sample or 
(B) the upper 95 percent confidence limit of the true mean divided by 
1.10, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 95 percent confidence limit of the true mean 
divided by .90.
    (c)(1) For each basic model \1\ of dishwashers, a sample of 
sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 97\1/2\ percent confidence limit of the true 
mean divided by .95.
    (d)(1) For each basic model \1\ of clothes dryers a sample of 
sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 97\1/2\ percent confidence limit of the true 
mean divided by .95.
    (e)(1) For each basic model \1\ of water heaters, a sample of 
sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 95 percent 
confidence limit of the true mean divided by 1.10, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 95 percent confidence limit of the true mean 
divided by .90.
    (f)(1) For each basic model \1\ of room air conditioners, a sample 
of sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy efficiency ratio or other 
measure of energy consumption of a basic model for which consumers would 
favor higher values shall be no greater than the lower of (A) the mean 
of the sample or (B) the lower 97\1/2\ percent confidence limit of the 
true mean divided by .95.
    (g)(1) For each basic model \1\ of unvented home heating equipment 
(not including furnaces), a sample of sufficient size shall be tested to 
insure that--
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    \1\ Components of similar design may be substituted without 
requiring additional testing if the represented measures of energy 
consumption continue to satisfy the applicable sampling provision.
---------------------------------------------------------------------------

    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.075, and
    (ii) Any represented value of the annual fuel utilization efficiency 
or other measure of energy consumption of a basic model for which 
consumers would favor higher values shall be not greater than the lower 
of (A) the mean of the sample or (B) the lower 97\1/2\ percent

[[Page 121]]

confidence limit of the true mean divided by .925.
    (h)(1) For each basic model \1\ of television sets, a sample of 
sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 97\1/2\ percent confidence limit of the true 
mean divided by .95.
    (i)(1) Except as provided in paragraph (i)(2) of this section, for 
each basic model \1\ of conventional cooking tops, conventional ovens 
and microwave ovens a sample of sufficient size shall be tested to 
insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 97\1/2\ percent confidence limit of the true 
mean divided by .95.
    (2) Basic models need not be tested which differ from other tested 
basic models by only the design of oven doors the use of which leads to 
improved efficiency and decreased energy consumption and estimated 
annual operating cost. Any represented values of measures of energy 
consumption for basic models not tested shall be the same as for the 
tested basic model.
    (j)(1) For each basic model \1\ of clothes washers, a sample of 
sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the energy factor or other measure of 
energy consumption of a basic model for which consumers would favor 
higher values shall be no greater than the lower of (A) the mean of the 
sample or (B) the lower 97\1/2\ percent confidence limit of the true 
mean divided by .95.
    (k)--(l) [Reserved]
    (m)(1) For central air conditioners, each condensing unit shall have 
a condenser-evaporator coil combination selected and a sample of 
sufficient size tested in accordance with applicable provisions of this 
subpart such that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of the condenser-
evaporator coil combination for which consumers would favor lower values 
shall be no less than the higher of (A) the mean of the sample or (B) 
the upper 90 percent confidence limit of the true mean divided by 1.05, 
and
    (ii) Any represented value of the energy efficiency or other measure 
of energy consumption of the condenser-evaporator coil combination for 
which consumers would favor higher values shall be no greater than the 
lower of (A) the mean of the sample or (B) the lower 90 percent 
confidence limit of the true mean divided by 0.95.
    (2) The condenser-evaporator coil combination selected for tests 
pursuant to paragraph (m)(1) of this section shall be that combination 
manufactured by the condensing unit manufacturer likely to have the 
largest volume of retail sales. Components of similar design may be 
substituted without requiring additional testing if the represented 
measures of energy consumption continue to satisfy the applicable 
sampling provisions of paragraphs (m)(1)(i) and (m)(1)(ii) of this 
section. For every other condenser-evaporator coil combination 
manufactured by the same manufacturer or in part by a

[[Page 122]]

component manufacturer using that same condensing unit, either--
    (i) A sample of sufficient size, comprised of production units or 
representing production units, shall be tested to ensure that the 
requirements of paragraphs (m)(1)(i) and (m)(1)(ii) of this section are 
met for such other condenser-evaporator coil combinations; or
    (ii) The representative values of the measures of energy consumption 
shall be based on an alternative rating method that has been approved by 
DOE in accordance with the provisions of paragraphs (m)(4) and (m)(5) of 
this section.
    (3) Whenever the representative values of the measures of energy 
consumption, as determined by the provisions of paragraph (m)(2)(ii) of 
this section, do not agree within five percent of the representative 
values of the measures of energy consumption as determined by actual 
testing, the representative values determined by actual testing shall be 
used to comply with section 323(c) of the Act, or to comply with rules 
prescribed under section 324 of the Act.
    (4) The basis of the alternative rating method referred to in 
paragraph (m)(2)(ii) of this section shall be a representation of the 
test data and calculations of a mechanical vapor compression 
refrigeration cycle. The major components in the refrigeration cycle 
shall be modeled as ``fits'' to manufacturer performance data or by 
graphic or tabular performance data. Heat transfer characteristics of 
coils may be modeled as a function of face area, number of rows, fins 
per inch, refrigerant circuitry, air flow rate and entering air 
enthalpy. Additional performance-related characteristics to be 
considered may include type of expansion device, refrigerant flow rate 
through the expansion device, power of the indoor fan and degradation 
coefficient.
    (5) Manufacturers who elect to use an alternative rating method for 
determining measures of energy consumption under paragraphs (m)(2)(ii) 
and (m)(4) of this section must submit a request to DOE for reviewing 
the alternative rating method to the Assistant Secretary of Conservation 
and Renewable Energy, 1000 Independence Avenue, SW., Washington, DC 
20585, and receive approval to use the alternative method by the 
Assistant Secretary before the alternative method may be used for rating 
central air conditioners.
    (6) Each request to DOE for reviewing an alternative rating method 
shall include:
    (i) The name, address and telephone number of the official 
representing the manufacturer.
    (ii) Complete documentation of the alternative rating procedure, 
including the computer code when a computer model is used.
    (iii) Test data for two coils from two different coil families for 
two different condensing units. The tested capacities for the matched 
systems for the two condensing units shall differ by at least a factor 
of two. Rating information for the mixed systems shall include the 
ratings from testing, and from the alternative rating method.
    (iv) Complete test data, product information, and related 
information to allow DOE to verify the rating information submitted by 
the manufacturer.
    (7) Manufacturers that elect to use an alternative rating method for 
determining measures of energy consumption under paragraphs (m)(2)(ii) 
and (m)(4) of this section must either subject a sample of their units 
to independent testing on a regular basis, e.g., voluntary certification 
program, or have the representations reviewed and certified by an 
independent state-registered professional engineer who is not an 
employee of the manufacturer. The registered professional engineer is to 
certify that the results of the alternative rating procedure accurately 
represent the energy consumption of the unit(s). The manufacturer is to 
keep the registered professional engineer's certifications on file for 
review by DOE for as long as said combination is made available for sale 
by the manufacturer. Any change to be made to the alternative rating 
method, must be approved by DOE prior to its use for rating.
    (8) Manufacturers who choose to use computer simulation or 
engineering analysis for determining measures of energy consumption 
under paragraphs (m)(2)(ii) and (m)(5) of this section

[[Page 123]]

shall permit representatives of the Department of Energy to inspect for 
verification purposes the simulation method or methods used. This 
inspection may include conducting simulations to predict the performance 
of particular condenser-evaporator coil combinations specified by DOE, 
analysis of previous simulations conducted by a manufacturer, or both.
    (n)(1) For each basic model \1\ of furnaces, other than basic models 
of those sectional cast-iron boilers which may be aggregated into groups 
having identical intermediate sections and combustion chambers, a sample 
of sufficient size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample, or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the annual fuel utilization efficiency 
or other measure of energy consumption of a basic model for which 
consumers would favor higher values shall be no greater than the lower 
of (A) the mean of the sample, or (B) the lower 97\1/2\ percent 
confidence limit of the true mean divided by .95.
    (2) For the lowest capacity basic model \1\ of a group of basic 
models of those sectional cast-iron boilers having identical 
intermediate sections and combustion chambers, a sample of sufficient 
size shall be tested to insure that--
---------------------------------------------------------------------------

    \1\ Components of similar design may be substituted without 
requiring additional testing if the represented measures of energy 
consumption continue to satisfy the applicable sampling provision.
---------------------------------------------------------------------------

    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample, or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the fuel utilization efficiency or 
other measure of energy consumption of a basic model for which consumers 
would favor higher values shall be no greater than the lower of (A) the 
mean of the sample, or (B) the lower 97\1/2\ percent confidence limit of 
the true mean divided by .95.
    (3) For the highest capacity basic model \1\ of a group of basic 
models of those sectional cast-iron boilers having identical 
intermediate sections and combustion chambers, a sample of sufficient 
size shall be tested to insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values be no less than the higher of 
(A) the mean of the sample, or (B) the upper 97\1/2\ percent confidence 
limit of the true mean divided by 1.05, and
    (ii) Any represented value of the fuel utilization efficiency or 
other measure of energy consumption of a basic model for which consumers 
would favor higher values shall be no greater than the lower of (A) the 
mean of the sample, or (B) the lower 97\1/2\ percent confidence limit of 
the true mean divided by .05.
    (4) For basic model \1\ or capacity other than the highest or lowest 
of the group of basic models \1\ of sectional cast-iron boilers having 
identical intermediate sections and combustion chambers, represented 
values of measures of energy consumption shall be determined by either--
    (i) A linear interpolation of data obtained for the smallest and 
largest capacity units of the family, or
    (ii) Testing a sample of sufficient size to insure that (A) any 
represented value of estimated annual operating cost, energy consumption 
or other measure of energy consumption of a basic model for which 
consumers would favor lower values shall be no less than the higher of 
(1) the mean of the sample, or (2) the upper 97\1/2\ percent confidence 
limit of the true mean divided by 1.05, and (B) any represented value of 
the energy factor or other measure of energy consumption of a basic 
model for which consumers would favor higher values shall be no greater 
than the lower of (1) the mean of the sample, or (2) the lower 97\1/2\ 
percent confidence limit of the true mean divided by .95.

[[Page 124]]

    (5) Whenever measures of energy consumption determined by linear 
interpolation do not agree with measures of energy consumption 
determined by actual testing, the values determined by testing will be 
assumed to be the more reliable values.
    (6) In calculating the measures of energy consumption for each unit 
tested, use the design heating requirement corresponding to the mean of 
the capacities of the units of the sample.
    (o)(1) For each basic model \1\ of vented home heating equipment 
(not including furnaces) a sample of sufficient size shall be tested to 
insure that--
    (i) Any represented value of estimated annual operating cost, energy 
consumption or other measure of energy consumption of a basic model for 
which consumers would favor lower values shall be no less than the 
higher of (A) the mean of the sample or (B) the upper 97\1/2\ percent 
confidence limit of the true mean divided by 1.05, and
    (ii) Any represented value of the fuel utilization efficiency or 
other measure of energy consumption of a basic model for which consumers 
would favor higher values shall be no greater than the lower of (A) the 
mean of the sample or (B) the lower 97\1/2\ percent confidence limit of 
the true mean divided by .95.
    (2) In calculating the measures of energy consumption for each unit 
tested use the design heating requirement corresponding to the mean of 
the capacities of the units of the sample.
    (p)(1) For each basic model \1\ of pool heater a sample of 
sufficient size shall be tested to insure that--
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    \1\ Components of similar design may be substituted without 
requiring additional testing if the represented measures of energy 
consumption continue to satisfy the applicable sampling provision.
---------------------------------------------------------------------------

    (i) [Reserved]
    (ii) Any represented value of the fuel utilization efficiency or 
other measure of energy consumption of a basic model for which consumers 
would favor higher values shall be no greater than the lower of (A) the 
mean of the sample or (B) the lower 97\1/2\ percent confidence limit of 
the true mean divided by .95.
    (q)(1) For each basic model of fluorescent lamp ballasts, as defined 
in paragraph (14) of Sec. 430.2, a sample of sufficient size, no less 
than four, shall be tested to insure that--
    (i) Any represented value of estimated annual energy operating 
costs, energy consumption, or other measure of energy consumption of a 
basic model for which consumers would favor lower values shall be no 
less than the higher of (A) the mean of the sample or (B) the upper 99 
percent confidence limit of the true mean divided by 1.01, and
    (ii) Any represented value of the ballast efficacy factor or other 
measure of the energy consumption of a basic model for which consumers 
would favor a higher value shall be no greater than the lower of (A) the 
mean of the sample or (B) the lower 99 percent confidence limit of the 
true mean divided by 0.99.
    (r)(1) For each basic model of general service fluorescent lamp and 
incandescent reflector lamp, samples of production lamps shall be tested 
and the results for all samples shall be averaged for a 12-month period. 
A minimum sample of 21 lamps shall be tested. The manufacturer shall 
randomly select a minimum of three lamps from each month of production 
for a minimum of 7 out of the 12-month period. In the instance where 
production occurs during fewer than 7 of such 12 months, the 
manufacturer shall randomly select a 3 or more lamps from each month of 
production, where the number of lamps selected for each month shall be 
distributed as evenly as practicable among the months of production to 
attain a minimum sample of 21 lamps. Any represented value of lamp 
efficacy of a basic model shall be based on the sample and shall be no 
greater than the lower of the mean of the sample or the lower 95-percent 
confidence limit of the true mean (XL) divided by 0.97, i.e.,
[GRAPHIC] [TIFF OMITTED] TR29MY97.001

where:

x = the mean luminous efficacy of the sample
s = the sample standard deviation
t0.95 = the t statistic for a 95-percent confidence limit for 
n-1 degrees of freedom (from statistical tables)
n = sample size


[[Page 125]]


    (2) For each basic model of general service fluorescent lamp, the 
color rendering index (CRI) shall be measured from the same lamps 
selected for the lumen output and watts input measurements in paragraph 
(r)(1) of this section, i.e., the manufacturer shall measure all lamps 
for lumens, watts input, and CRI. The CRI shall be represented as the 
average of a minimum sample of 21 lamps and shall be no greater than the 
lower of the mean of the sample or the lower 95-percent confidence limit 
of the true mean (XL) divided by 0.97, i.e.,
[GRAPHIC] [TIFF OMITTED] TR29MY97.002

where:

x = the mean color rendering index of the sample
s = the sample standard deviation
t0.95 = the t statistic for a 95-percent confidence limit for 
n-1 degrees of freedom (from statistical tables)
n=sample size

    (s) For each basic model of faucet, \1\ a sample of sufficient size 
shall be tested to ensure that any represented value of water 
consumption of a basic model for which consumers favor lower values 
shall be no less than the higher of:
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    \1\ Components of similar design may be substituted without 
requiring additional testing if the represented measures of energy or 
water consumption continue to satisfy the applicable sampling provision.
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    (1) The mean of the sample or
    (2) The upper 95 percent confidence limit of the true mean divided 
by 1.05.
    (t) For each basic model \1\ of showerhead, a sample of sufficient 
size shall be tested to ensure that any represented value of water 
consumption of a basic model for which consumers favor lower values 
shall be no less than the higher of:
    (1) The mean of the sample or
    (2) The upper 95 percent confidence limit of the true mean divided 
by 1.05.
    (u) For each basic model \1\ of water closet, a sample of sufficient 
size shall be tested to ensure that any represented value of water 
consumption of a basic model for which consumers favor lower values 
shall be no less than the higher of:
    (1) The mean of the sample or
    (2) The upper 90 percent confidence limit of the true mean divided 
by 1.1.
    (v) For each basic model \1\ of urinal, a sample of sufficient size 
shall be tested to ensure that any represented value of water 
consumption of a basic model for which consumers favor lower values 
shall be no less than the higher of:
    (1) The mean of the sample or
    (2) The upper 90 percent confidence limit of the true mean divided 
by 1.1.


(Energy Policy and Conservation Act, Pub. L. 94-163, as amended by Pub. 
L. 95-619; Department of Energy Organization Act, Pub. L. 95-91)

[44 FR 22416, Apr. 13, 1979, as amended at 44 FR 39153, July 5, 1979; 44 
FR 76706, Dec. 27, 1979; 45 FR 53719, Aug. 12, 1980; 53 FR 8312, Mar. 
14, 1988; 54 FR 6075, Feb. 7, 1989; 56 FR 18682, April 24, 1991. 
Redesignated and amended at 59 FR 49474, 49475, Sept. 28, 1994; 62 FR 
29239, May 29, 1997; 63 FR 13316, Mar. 18, 1998]