[Code of Federal Regulations]
[Title 40, Volume 26]
[Revised as of July 1, 2003]
From the U.S. Government Printing Office via GPO Access
[CITE: 40CFR419.42]

[Page 374-376]
 
                TITLE 40-PROTECTION OF ENVIRONMENT
 
      CHAPTER I-ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)
 
PART 419-PETROLEUM REFINING POINT SOURCE CATEGORY--Table of Contents
 
                    Subpart D-Lube Subcategory
 
Sec. 419.42  Effluent limitations guidelines representing the degree of effluent reduction attainable by the application of the best practicable control 
          technology currently available (BPT).

    (a) Except as provided in 40 CFR 125.30 through 125.32, any existing 
point source subject to this subpart must achieve the following effluent 
limitations representing the degree of effluent reduction attainable by 
the application of the best practicable control technology currently 
available (BPT):

------------------------------------------------------------------------
                                               BPT effluent limitations
                                             ---------------------------
                                                             Average of
                                                            daily values
       Pollutant or pollutant property         Maximum for     for 30
                                                any 1 day    consecutive
                                                             days shall
                                                             not exceed
------------------------------------------------------------------------
                                                Metric units (kilograms
                                                   per 1,000 m\3\ of
                                                      feedstock)

                                             ---------------
BOD\5\......................................      50.6          25.8

[[Page 375]]


TSS.........................................      35.6          22.7
COD\1\......................................     360.0         187.0
Oil and grease..............................      16.2           8.5
Phenolic compounds..........................       0.38          0.184
Ammonia as N................................      23.4          10.6
Sulfide.....................................       0.33          0.150
Total chromium..............................       0.77          0.45
Hexavalent chromium.........................       0.068         0.030
pH..........................................   (\2\)         (\2\)

                                             ---------------
                                               English units (pounds per
                                                1,000 bbl of feedstock)

                                             ---------------
BOD5........................................      17.9           9.1
TSS.........................................      12.5           8.0
COD\1\......................................     127.0          66.0
Oil and grease..............................       5.7           3.0
Phenolic compounds..........................       0.133         0.065
Ammonia as N................................       8.3           3.8
Sulfide.....................................       0.118         0.053
Total chromium..............................       0.273         0.160
Hexavalent chromium.........................       0.024         0.011
pH..........................................   (\2\)         (\2\)
------------------------------------------------------------------------
\1\ See footnote following table in Sec. 419.13(d).
\2\ Within the range of 6.0 to 9.0.

    (b) The limits set forth in paragraph (a) of this section are to be 
multiplied by the following factors to calculate the maximum for any one 
day and maximum average of daily values for thirty consecutive days.
    (1) Size factor.

------------------------------------------------------------------------
                                                                 Size
            1,000 bbl of feedstock per stream day               factor
------------------------------------------------------------------------
Less than 49.9..............................................        0.71
50.0 to 74.9................................................        0.74
75.0 to 99.9................................................        0.81
100.0 to 124.9..............................................        0.88
125.0 to 149.9..............................................        0.97
150.0 to 174.9..............................................        1.05
175.0 to 199.9..............................................        1.14
200.0 or greater............................................        1.19
------------------------------------------------------------------------

    (2) Process factor.

------------------------------------------------------------------------
                                                                Process
                    Process configuration                       factor
------------------------------------------------------------------------
Less than 6.49..............................................        0.81
6.5 to 7.49.................................................        0.88
7.5 to 7.99.................................................        1.00
8.0 to 8.49.................................................        1.09
8.5 to 8.99.................................................        1.19
9.0 to 9.49.................................................        1.29
9.5 to 9.99.................................................        1.41
10.0 to 10.49...............................................        1.53
10.5 to 10.99...............................................        1.67
11.0 to 11.49...............................................        1.82
11.5 to 11.99...............................................        1.98
12.0 to 12.49...............................................        2.15
12.5 to 12.99...............................................        2.34
13.0 or greater.............................................        2.44
------------------------------------------------------------------------

    (3) Example of the application of the above factors. 
Example-Lube refinery 125, 000 bbl per stream day 
throughput.

                Calculation of the Process Configuration
------------------------------------------------------------------------
                                                               Weighting
        Process category               Process included          factor
------------------------------------------------------------------------
Crude..........................  Atm crude distillation......          1
                                 Vacuum, crude distillation..
                                 Desalting...................
Cracking and coking............  Fluid cat. cracking.........          6
                                 Vis-breaking................
                                 Thermal cracking............
                                 Moving bed cat. cracking....
                                 Hydrocracking...............
                                 Fluid coking................
                                 Delayed coking..............
Lube...........................  Further defined in the               13
                                  development document.
Asphalt........................  Asphalt production..........         12
                                 Asphalt oxidation...........
                                 Asphalt emulsifying.........
------------------------------------------------------------------------


----------------------------------------------------------------------------------------------------------------
                                                                Capacity     Capacity
                                                               (1,000 bbl    relative   Weighting    Processing
                           Process                             per stream       to        Factor   configuration
                                                                  day)      throughput
----------------------------------------------------------------------------------------------------------------
Crude:
  Atm.......................................................         125.0       1.0    .........  .............
  Vacuum....................................................          60.0       0.48   .........  .............
  Desalting.................................................         125.0       1.0    .........  .............
   Total....................................................  ............       2.48          x1       =2.48
Cracking-FCC................................................          41.0       0.328  .........  .............
Hydrocracking...............................................          20.0       0.160  .........  .............
   Total....................................................  ............       0.488         x6       =2.93
Lubes.......................................................           5.3       0.042  .........  .............
                                                                       4.0       0.032  .........  .............
                                                                       4.9       0.039  .........  .............
   Total....................................................  ............       0.113        x13       =1.47
Asphalt.....................................................           4.0       0.032        x12       = .38
Refinery process configuration..............................  ............  ..........  .........       =7.26
----------------------------------------------------------------------------------------------------------------
Notes:
See Table Sec. 419.42(b)(2) for process factor. Process factor=0.88.
See Table Sec. 419.42(b)(1) for size factor for 125,000 bbl per stream day lube refinery. Size
  factor=0.97.

[[Page 376]]


To calculate the limits for each parameter, multiply the limit Sec. 419.42(a) by both the process
  factor and size factor. BOD5 limit (maximum for any 1 day)=17.9x0.88x0.97=15.3 lb. per 1,000 bbl of feedstock.

    (c) The provisions of Sec. 419.12(c) apply to discharges 
of process wastewater pollutants attributable to ballast water by a 
point source subject to the provisions of this subpart.
    (d) The quantity and quality of pollutants or pollutant properties 
controlled by this paragraph, attributable to once-through cooling 
water, are excluded from the discharge allowed by paragraph (b) of this 
section. Once-through cooling water may be discharged with a total 
organic carbon concentration not to exceed 5 mg/l.
    (e) Effluent limitations for contaminated runoff. The following 
effluent limitations constitute the quantity and quality of pollutants 
or pollutant properties controlled by this paragraph and attributable to 
contaminated runoff, which may be discharged after the application of 
the best practicable control technology currently available by a point 
source subject to this subpart.
    (1) If wastewater consists solely of contaminated runoff and is not 
commingled or treated with process wastewater, it may be discharged if 
it does not exceed 15 mg/l oil and grease and 110 mg/l total organic 
carbon (TOC) based upon an analysis of any single grab or composite 
sample.
    (2) If contaminated runoff is commingled or treated with process 
wastewater, or if wastewater consisting solely of contaminated runoff 
which exceeds 15 mg/l oil and grease or 110 mg/l TOC is not commingled 
or treated with any other type of wastewater, the quantity of pollutants 
discharged shall not exceed the quantity determined by multiplying the 
flow of contaminated runoff as determined by the permit writer times the 
concentrations listed in the following table:

------------------------------------------------------------------------
                                               BPT effluent limitations
                                                for contaminated runoff
                                             ---------------------------
                                                             Average of
       Pollutant or pollutant property                      daily values
                                               Maximum for     for 30
                                                any 1 day    consecutive
                                                             days shall
                                                             not exceed
------------------------------------------------------------------------
                                                Metric units (kilograms
                                                per 1,000 m\3\ of flow)

                                             ---------------
BOD5........................................      48.           26.
TSS.........................................      33.           21.
COD \1\.....................................     360.          180.
Oil and grease..............................      15.            8.
Phenolic compounds (4AAP)...................       0.35          0.17
Total chromium..............................       0.73          0.43
Hexavalent chromium.........................       0.062         0.028
pH..........................................   (\2\)         (\2\)

                                             ---------------
                                               English units (pounds per
                                                1,000 gallons of flow)

                                             ---------------
BOD5........................................       0.40          0.22
TSS.........................................       0.28          0.18
COD \1\.....................................       3.0           1.5
Oil and grease..............................       0.13          0.067
Phenolic compounds (4AAP)...................       0.0029        0.0014
Total chromium..............................       0.0060        0.0035
Hexavalent chromium.........................       0.00052       0.00023
pH..........................................   (\2\)         (\2\)
------------------------------------------------------------------------
\1\ In any case in which the applicant can demonstrate that the chloride
  ion concentration in the effluent exceeds 1,000 mg/l (1,000 ppm), the
  permitting authority may substitute TOC as a parameter in lieu of COD.
  A TOC effluent limitation shall be based on effluent data from the
  particular refinery which correlates TOC to BOD5. If in the judgment
  of the permitting authority, adequate correlation data are not
  available, the effluent limitations for TOC shall be established at a
  ratio of 2.2 to 1 to the applicable effluent limitations for BOD5.
\2\ Within the range of 6.0 to 9.0.


[47 FR 46446, Oct. 18, 1982, as amended at 50 FR 28522, 28523, July 12, 
1985; 50 FR 32414, Aug. 12, 1985]