[Code of Federal Regulations]

[Title 40, Volume 12]

[Revised as of July 1, 2006]

From the U.S. Government Printing Office via GPO Access

[CITE: 40CFR63.1459]



[Page 48-51]

 

                   TITLE 40--PROTECTION OF ENVIRONMENT

 

         CHAPTER I--ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)

 

PART 63_NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR 

SOURCE CATEGORIES--Table of Contents

 

Subpart QQQ_National Emission Standards for Hazardous Air Pollutants for 

                         Primary Copper Smelting

 

Sec.  63.1459  What definitions apply to this subpart?



    Terms used in this subpart are defined in the Clean Air Act, in 

Sec.  63.2, and in this section as follows:

    Bag leak detection system means a system that is capable of 

continuously monitoring relative particulate matter (dust) loadings in 

the exhaust of a baghouse in order to detect bag leaks and other upset 

conditions. A bag leak detection system includes, but is not limited to, 

an instrument that operates on triboelectric, light scattering, 

transmittance or other effect to continuously monitor relative 

particulate matter loadings.

    Baghouse means a control device that collects particulate matter by 

filtering the gas stream through bags. A baghouse is also referred to as 

a ``fabric filter.''

    Batch copper converter means a Pierce-Smith converter or Hoboken 

converter in which copper matte is oxidized to form blister copper by a 

process that is performed in discrete batches using a sequence of 

charging, blowing, skimming, and pouring.

    Blowing means the operating mode for a batch copper converter during 

which air or oxygen-enriched air is injected into the molten converter 

bath.

    Capture system means the collection of components used to capture 

gases and fumes released from one or more emission points, and to convey 

the captured gases and fumes to a control device. A capture system may 

include,



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but is not limited to, the following components as applicable to a given 

capture system design: duct intake devices, hoods, enclosures, ductwork, 

dampers, manifolds, plenums, and fans.

    Charging means the operating mode for a batch copper converter 

during which molten or solid material is added into the vessel.

    Control device means the air pollution control equipment used to 

collect particulate matter emissions. Examples of such equipment 

include, but are not limited to, a baghouse, an electrostatic 

precipitator, and a wet scrubber.

    Copper concentrate dryer means a vessel in which copper concentrates 

are heated in the presence of air to reduce the moisture content of the 

material. Supplemental copper-bearing feed materials and fluxes may be 

added or mixed with the copper concentrates fed to a copper concentrate 

dryer.

    Copper converter department means the area at a primary copper 

smelter in which the copper converters are located.

    Copper matte means a material predominately composed of copper and 

iron sulfides produced by smelting copper ore concentrates.

    Deviation means any instance in which an affected source subject to 

this subpart or an owner or operator of such a source fails to meet any 

of the following:

    (1) Any requirement or obligation established by this subpart 

including, but not limited to, any emission limitation (including any 

operating limit) or work practice standard;

    (2) Any term or condition that is adopted to implement an applicable 

requirement in this subpart and that is included in the operating permit 

for any affected source required to obtain such a permit; or

    (3) Any emission limitation (including any operating limit) or work 

practice standard in this subpart during startup, shutdown, or 

malfunction, regardless whether or not such failure is permitted by this 

subpart.

    Emission limitation means any emission limit, opacity limit, 

operating limit, or visible emission limit.

    Fugitive dust material means copper concentrate, dross, reverts, 

slag, speiss, or other solid copper-bearing materials.

    Fugitive dust source means a stationary source of particulate matter 

emissions resulting from the handling, storage, transfer, or other 

management of fugitive dust materials where the source is not associated 

with a specific process, process vent, or stack. Examples of a fugitive 

dust source include, but are not limited to, on-site roadways used by 

trucks transporting copper concentrate, unloading of materials from 

trucks or railcars, outdoor material storage piles, and transfer of 

material to hoppers and bins.

    Holding means the operating mode for a batch copper converter during 

which the molten bath is maintained in the vessel but no blowing is 

performed nor is material added into or removed from the vessel.

    Opacity means the degree to which emissions reduce the transmission 

of light.

    Particulate matter means any finely divided solid or liquid 

material, other than uncombined water, as measured by the specific 

reference method.

    Pouring means the operating mode for a batch copper converter during 

which molten copper is removed from the vessel.

    Primary copper smelter means any installation or any intermediate 

process engaged in the production of copper from copper sulfide ore 

concentrates through the use of pyrometallurgical techniques.

    Responsible official means responsible official as defined in 40 CFR 

70.2.

    Skimming means the batch copper converter operating mode during 

which molten slag is removed from the vessel.

    Slag cleaning vessel means a vessel that receives molten copper-

bearing material and the predominant use of the vessel is to separate 

this material into molten copper matte and slag layers.

    Smelting furnace means a furnace, reactor, or other type of vessel 

in which copper ore concentrate and fluxes are melted to form a molten 

mass of material containing copper matte and slag. Other copper-bearing 

materials may also be charged to the smelting furnace.



[[Page 50]]



    Work practice standard means any design, equipment, work practice, 

or operational standard, or combination thereof, that is promulgated 

pursuant to section 112(h) of the Clean Air Act.



 Table 1 to Subpart QQQ of Part 63--Applicability of General Provisions 

                             to Subpart QQQ



    As required in Sec.  63.1457, you must comply with the requirements 

of the NESHAP General Provisions (40 CFR part 63, subpart A) shown in 

the following table:



----------------------------------------------------------------------------------------------------------------

               Citation                        Subject           Applies to subpart QQQ        Explanation

----------------------------------------------------------------------------------------------------------------

Sec.   63.1..........................  Applicability..........  Yes....................

Sec.   63.2..........................  Definitions............  Yes....................

Sec.   63.3..........................  Units and Abbreviations  Yes....................

Sec.   63.4..........................  Prohibited Activities..  Yes....................

Sec.   63.5..........................  Construction and         Yes....................

                                        Reconstruction.

Sec.   63.6(a)-(g)...................  Compliance with          Yes....................

                                        Standards and

                                        Maintenance

                                        requirements.

Sec.   63.6(h).......................  Determining compliance   No.....................  Subpart QQQ specifies

                                        with Opacity and VE                               the requirements and

                                        standards.                                        test protocol used to

                                                                                          determine compliance

                                                                                          with the opacity

                                                                                          limits.

Sec.   63.6(i)-(j)...................  Extension of Compliance  Yes....................

                                        and Presidential

                                        Compliance Exemption.

Sec.   63.7(a)(1)-(2)................  Applicability and        No.....................  Subpart QQQ specifies

                                        Performance Test Dates.                           performance test

                                                                                          applicability and

                                                                                          dates.

Sec.   63.7(a)(3), (b)-(h)...........  Performance Testing      Yes....................

                                        Requirements.

Sec.   63.8 except for (a)(4),(c)(4),  Monitoring Requirements  Yes....................

 and (f)(6).

Sec.   63.8(a)(4)....................  Additional Monitoring    No.....................  Subpart QQ does not

                                        Requirements for                                  require flares.

                                        Control devices in

                                        Sec.   63.11.

Sec.   63.8(c)(4)....................  Continuous Monitoring    No.....................  Subpart QQQ specifies

                                        System Requirements.                              requirements for

                                                                                          operation of CMS.

Sec.   63.8(f)(6)....................  RATA Alternative.......  No.....................  Subpart QQQ does not

                                                                                          require continuous

                                                                                          emission monitoring

                                                                                          systems.

Sec.   63.9..........................  Notification             Yes....................

                                        Requirements.

Sec.   63.9(g)(5)....................  DATA reduction.........  No.....................  Subpart QQQ specifies

                                                                                          data reduction

                                                                                          requirements

Sec.   63.10 except for (b)(2)(xiii)   Recordkeeping and        Yes....................

 and (c)(7)-(8).                        reporting Requirements.

Sec.   63.10(b)(2)(xiii).............  CMS Records for RATA     No.....................  Subpart QQQ does not

                                        Alternative.                                      require continuous

                                                                                          emission monitoring

                                                                                          systems.

Sec.   63.10(c)(7)-(8)...............  Records of Excess        No.....................  Subpart QQQ specifies

                                        Emissions and                                     record keeping

                                        Parameter Monitoring                              requirements

                                        Accedences for CMS.

Sec.   63.11.........................  Control Device           No.....................  Subpart QQQ does not

                                        Requirements.                                     require flares

Sec.   63.12.........................  State Authority and      Yes....................

                                        Delegations.

Sec.  Sec.   63.13-63.15.............  Addresses,               Yes....................

                                        Incorporation by

                                        Reference,

                                        Availability of

                                        Information.

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Figure 1 to Subpart QQQ of Part 63--Data Summary Sheet for Determination 

                           of Average Opacity



----------------------------------------------------------------------------------------------------------------

                                                                                                      Average

                                                                                       Visible     opacity for 1-

                                                                                      emissions        minute

                                                                        Average      interference     interval

                                  Number of       Converter aisle    opacity for 1-    observed       blowing

          Clock time             converters          activity            minute       during 1-       without

                                   blowing                              interval        minute        visible

                                                                       (percent)      interval?       emission

                                                                                     (yes or no)   interferences

                                                                                                      (percent)

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