[Code of Federal Regulations]
[Title 16, Volume 2]
[Revised as of January 1, 2007]
From the U.S. Government Printing Office via GPO Access
[CITE: 16CFR1610.4]
[Page 604-610]
TITLE 16--COMMERCIAL PRACTICES
CHAPTER II--CONSUMER PRODUCT SAFETY COMMISSION
PART 1610_STANDARD FOR THE FLAMMABILITY OF CLOTHING TEXTILES--Table
of Contents
Subpart A_The Standard
Sec. 1610.4 Methods of test.
(a)(1) Number and size of specimens required. Five specimens, each
measuring 2 by 6 inches, are required for each test.
(2) For textiles without a raised-fiber surface the long dimension
shall be that in which they burn most rapidly, and the more rapidly
burning surface shall be tested. To establish the long dimension and the
surface, preliminary tests are made as described in paragraph (g) of
this section, with specimens cut in different directions.
(3) For textiles having a raised-fiber surface, the direction of the
lay of the surface fibers shall be parallel with the long dimension of
the specimens. For this type of textiles with varying depths of pile,
tufting, etc., the specimens are taken from that part and tested on that
surface which has the fastest rate of burning.
(4) If the specimens in the preliminary test, when tested as
described in paragraph (g) of this section, do not ignite or are very
slow burning, or should have a fire-retarding finish, a swatch large
enough to provide the specimens required for the test, with allowance
for shrinkage in dry cleaning and washing, is subjected to the dry
cleaning and washing procedures described in paragraphs (d) and (e) of
this section. The specimens for the flammability test are then taken
from it.
(5) The specimens required for testing, each 2 by 6 inches, are
marked out on the back (or under side) of each sample with the long
dimension in the direction in which burning is most rapid, as
established in the preliminary trials. The end of the specimen toward
which and on the face of which burning is most rapid is identified by
attaching a staple to it. The specimens are then cut out.
[GRAPHIC] [TIFF OMITTED] TC03OC91.075
(b) Flammability tester. The flammability tester consists of a
draft-proof ventilated chamber enclosing a standardized ignition medium,
sample rack, and automatic timing device.
(1) Draft-proof chamber with vented top (A, fig. 2). This metal
chamber prevents air circulation around the specimen
[[Page 605]]
rack and flame, but permits free ventilation for rapid oxidation. The
chamber is 14\1/2\ inches wide, 8\1/2\ inches deep, and 14 inches high.
There are 12 half-inch holes equidistant along the rear of the top
closure. A ventilating strip is provided at the base of the sliding
glass door in the front of the apparatus.
(2) Specimen rack (B, fig. 2). The specimen rack provides supports
for the frames in which the specimens are mounted. The angle of
inclination is 45[deg]. Two guide pins projecting downward from the
center of the base of the rack travel in slots provided in the floor of
the chamber so that adjustment can be made for the thickness of the
specimen in relation to the flame front. A stop is provided in the base
of the chamber to assist in adjusting the position of the rack.
(3) Specimen holder (C, fig. 2). The specimen holder consists of two
\1/16\ inch matched metal plates with clamps mounted along the sides,
between which the specimen is fixed. The plates are slotted and loosely
pinned for alignment. The two plates of the holder cover all but 1\1/2\
inches of the width of the specimen for its full length. The specimen
holder is supported in the draft-proof chamber on the rack at an angle
of 45[deg]. Five specimen holders are provided.
(4) Indicating finger (D, fig. 2). The forepart of this finger
touches the specimen when the rack is adjusted. By means of this finger
the thickness of the specimen is compensated for in the throw of the gas
nozzle.
[[Page 606]]
[GRAPHIC] [TIFF OMITTED] TC03OC91.076
(5) Control knobs (not shown). There are two of these knobs which
hold the rack in test position. The knobs can be reached under the stage
of the cabinet and permit forward and backward movements of the rack
when loosened.
(6) Ignition medium (E, fig. 2). The ignition medium consists of a
spring-motor-driven gas jet formed around a 26-gage hypodermic needle. A
trigger located in the front of the apparatus serves to wind the spring-
motor when the machine is placed in operation. The gas jet is protected
by a copper shield.
(7) Stop cord (F, fig. 2). This cord, stretched from the spool (P,
fig. 2) through suitable thread guides provided on the specimen frame
and chamber walls, permits the lacing of the cord in the proper position
exactly 5 inches from the point where the center of the ignition flame
impinges on the
[[Page 607]]
test specimen. The stop cord consists of a No. 50 mercerized sewing
thread and measures the rise and spread of the flame from the test
specimen.
(8) Pulley or eye (G5, fig. 2). The pulley or eye is the support and
guide for the stop cord. \g\
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\g\ Other guides are specifically identified as the skyhook (G\1\),
the L-shaped guides (G2, G3) and a pigtail guide
(G6).See Sec. 1610.61(c)(1) for a clarification of the stop
cord position.
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(9) Stop weight (H, fig. 2). The weight, attached by means of a clip
to the stop cord, in dropping actuates the stop motion.
(10) Slide door control (I, fig. 2). This knob moves the catch
mechanism used to hold the sliding door in an open position for
insertion of test specimen racks.
(11) Slide door (J, fig. 2). A glass door in its normal position
slides in the grooves at the front of the cabinet.
(12) Fuel-control valve (K, fig. 2). This valve consists of a
sensitive control device for regulating the fuel supply at the tank. The
valve ends in a \1/2\-inch male connection for attachment to the
standard butane tank of 2 pounds capacity.
(13) Flow meter (L, fig. 2). A flow meter is used to bring the fuel
supply to test level by means of the control valve. The flow meter
consists of a U-shaped glass tube cut into the gas line in a manner to
register the gas pressure delivered to the microburner. Attached to the
case wall behind the flow meter is a movable metal plate with two
parallel horizontal lines properly spaced for the desired flame length.
When the pressure is off, the plate is so regulated that the liquid
level in both sides of the U-shaped tube meets the lower line. When the
test is made the pressure is so adjusted that the higher liquid level in
the U-shaped tube meets the upper line.
(14) Butane, c.p., container \4\ (M, fig. 2). This fuel supply is a
No. 4 cylinder of c.p. butane.
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\4\ Butane, c.p. No. 4 cylinders containing 2 pounds of butane may
be obtained from, among others, the Matheson Co., Inc., East Rutherford,
N.J.
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(15) Stopwatch and timing mechanism (N, fig. 2). This watch, by
means of special attachments, is actuated to a start by connection with
the gas jet (E, fig. 2). A driving mechanism on rear of cabinet (S, fig.
2) moves the gas jet to its most forward position and automatically
starts the timing at the moment of flame impact. The falling weight (H,
fig. 2), when caused to move by severance of cord (F, fig. 2), stops the
watch. Timing is read directly.
(16) Starting lever (O, fig. 2). This lever is operated from left to
right in one stroke and is released to operate the gas jet.
(17) Cord supply (P, fig. 2). This supply, consisting of a spool of
No. 50 mercerized cotton sewing thread, is fastened to the side of the
chamber and can be withdrawn by releasing the thumbscrew holding same in
position.
(18) Cord loop (G4, fig. 2). At a point behind the stop cord (F,
fig. 2), on the rear panel, there is installed another loop to draw the
cord away from directly over the flame.
(19) Draft ventilator strip (Q, fig. 2). A draft ventilator strip is
placed across the front opening, sealing the space between the sliding
door when in lowered position and the base on which the grid rack is
attached.
(c) Brushing device.\h\ (1) This device consists of a baseboard over
which a smaller carriage is drawn. This carriage runs on parallel tracks
attached to the edges of the upper surface of the baseboard. The brush
is hinged with pin hinges at the rear edge of the baseboard and rests on
the carriage vertically with a pressure of 150 grams.
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\h\ See Sec. 1610.61(c)(2) for a clarification of the brushing
technique for fabric with raised-fiber surfaces.
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[[Page 608]]
[GRAPHIC] [TIFF OMITTED] TC03OC91.077
Figure 3--Brushing device. i
(2) The brush consists of two rows of stiff nylon bristles mounted
with the tufts in a staggered position. The bristles are 0.016 inch in
diameter and 0.75 inch in length. There are 20 bristles per tuft and 4
tufts per inch. A clamp is attached to the forward edge of the movable
carriage to permit holding the specimen on the carriage during the
brushing operation.
(3) After the specimen has been put in place on the carriage and
fastened by means of the clamp, the brush is raised, the carriage pushed
to the rear, and the brush lowered to the face of the specimen. The
carriage is then drawn forward by hand at a uniform rate.
(d) Dry cleaning. A swatch from each sample, as mentioned in
paragraph (a)(4) of this section, shall be subjected to the following
dry-cleaning procedure.
(1) Apparatus. The apparatus is a cylinder, preferably of metal,
approximately 13 inches high and about 8\3/4\ inches in diameter
(capacity 3 gallons). The cylinder is mounted in a vertical position on
an axis which is inclined 50[deg] to the axis of the cylinder, and is
rotated about this axis at a speed of 45 to 50 revolutions per minute.
\i\
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\i\ See footnote h; this picture is a reproduction of the figure
published in the original standard, and does not truly represent the
Commission's interpretation of the proper position of the specimen
during the brushing procedure (Sec. 1610.01(c)(2)). Specifically, the
specimen in the picture appears to be below the level of the upper half
of the specimen holder while the clarification requires the specimen to
be placed above this level. Also Sec. 1610.61(c)(1) allows for the use
of L-shaped guides.
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(2) Cleaning procedure. The apparatus is filled approximately one-
third with perchlorethylene to which is added 270 ml of dry-cleaning
soap. \6\ The swatches and sufficient suitable worsted cloth, \7\ in
pieces of approximately 12 by 12 inches, to make a total dry load of 1
pound are placed in the apparatus. It is operated for 25 minutes. The
solution is poured out, the apparatus refilled to approximately one-
third with fresh perchlorethylene without soap, and the apparatus is
operated for an additional
[[Page 609]]
5 minutes. This last operation is repeated three times. The swatches are
then removed and the excess solvent removed from the swatches by any
convenient means, such as rolling them between two layers of turkish
toweling or between two layers of absorbent paper. They are then
permitted to dry at room temperature.
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\6\ The soap shall be made by dissolving 56 grams of caustic potash
(KOH) in 100 ml of water. The potassium hydroxide solution shall be
poured slowly, with constant stirring, into a mixture of 340 grams of
oleic acid, 400 ml of Stoddard solvent (Commercial Standard CS3-40
grade), and 100 ml of tertiary butyl alcohol or an equal quantity of
butyl cellosolve.
\7\ A suitable worsted test fabric known as Moth Test cloth may be
obtained from Test-fabrics, Inc., 55 Van Dam St., New York 13, N.Y.
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(e) Washing procedure. The swatches, after being subjected to the
dry-cleaning procedure (paragraph (d) of this section), shall then be
immersed and worked gently for 5 minutes in a bath of soft water in
which 0.5-percent neutral chip soap has been dissolved. The volume of
the bath shall be 30 times the weight of the swatches and the
temperature shall be between 95[deg] and 100 [deg]F. The swatches shall
then be rinsed twice in water at 80 [deg]F., extracted, and dried. The
individual specimens, each 2 by 6 inches, are then cut out as described
in paragraph (a)(5) of this section and tested as described in
paragraphs (f) and (g) of this section.
(f) Brushing and drying specimens. Each specimen having a raised-
fiber surface, in its original condition or after dry cleaning and
washing, is placed on the brushing device carriage (paragraph (c) of
this section) and drawn under the brush once against the lay of the
raised-fiber surface (see fig. 4). Other specimens do not require
brushing. All specimens are clamped individually in the specimen holders
of the flammability tester (paragraph (b)(3) of this section), with the
staple on top and the stapled end at the closed end of the holder. They
are then dried in a horizontal position in an oven for 30 minutes at 221
[deg]F (105 [deg]C), removed from the oven, and placed over anhydrous
calcium chloride in a desiccator until cool, but for not less than 15
minutes.
[GRAPHIC] [TIFF OMITTED] TC03OC91.078
Figure 4--Lay of Nap
(g) Procedure for testing flammability. (1) Adjust the position of
the rack of the flammability tester (paragraph (b)(2) of this section)
with a holder and trial specimen (not a prepared specimen) in position,
so that the tip of the indicator finger touches the face of the
specimen.
(2) Open the control valve in the fuel supply. Allow approximately 5
minutes for the air to be drawn from the fuel line, ignite the gas and
adjust the flame to a length of \5/8\ inch, measured from its tip to the
opening in the gas nozzle.
(3) Remove the mounted specimen from the desiccator and place it in
a position on the rack in the chamber of the apparatus.
(4) See that the stop cord (No. 50 cotton sewing thread) is strung
through the guides in the upper plate of the specimen holder across the
top of the specimen, and through the guides at the rear of the chamber
over the guide ring, and that the weight is hooked in place close to and
just below the guide ring. Set the stop watch at zero. Close the door of
the apparatus. Conduct the test in a draft-free room with the apparatus
at room temperature.
(5) Bring the starting lever over to the extreme right and release
it. This starts the timing mechanism and applies the flame to the
specimen for a period of 1 second. This should be done within 45 seconds
of the time the specimen was removed from the desiccator. Timing is
automatic, starting upon application of the flame and ending when the
weight is released by the burning of the stop cord.
[[Page 610]]
(6) Record the time of flame spread (reading of stop watch) of each
specimen and note whether the base of each specimen having a raised-
fiber surface is ignited or fused to a point where the damage is
apparent from the bottom of the specimen.
(7) Results--(i) Time of flame spread. The time of flame spread of
the textile is taken as an average time for 5 specimens. Results of
tests of specimens before and after dry cleaning and washing shall be
recorded and reported separately. If the time of flame spread is less
than 4 seconds \8\ or if the specimens do not burn, test 5 additional
specimens. The time of flame spread is then taken to be the average time
for the 10 specimens or for as many of them as burn.
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\8\ In the Flammable Fabrics Act, Congress adopted CS 191-53 as the
Commercial Standard to be applied under the law.
On August 23, 1954, the Flammable Fabrics Act was amended, changing
the test for the time of flame spread for plain-surfaced fabrics,
provided in paragraphs 3.1.1.1 and 3.1.3.1 [codified as Sec. Sec.
1610.3(a)(1)(i) and 1610.3(a)(3)(i)], by reducing the burning time from
4 to 3\1/2\ seconds.
For the purposes of the administration of that act, therefore, the
3\1/2\-second burning time for plain-surfaced fabrics is applicable.
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(ii) Base fabric ignition or fusing. Base fabric ignition or fusing
of textiles having raised-fiber surfaces shall be reported when the base
fabric of more than 1 of the 5 (or 2 of the 10) specimens tested ignites
or fuses. \j\
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\j\ See Sec. 1610.61(c)(3) for a clarification of the criterion for
classification of Class 3.
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(8) Reporting results. The reported result shall be the flammability
before or after dry cleaning and washing, whichever is the lower; and,
based on this result, the textile shall be placed in the proper
classification as given in Sec. 1610.3.
[40 FR 59891, Dec. 30, 1975, as amended at 59 FR 33194, June 28, 1994]