[Code of Federal Regulations]
[Title 40, Volume 17]
[Revised as of July 1, 2008]
From the U.S. Government Printing Office via GPO Access
[CITE: 40CFR82B App C]
[Page 547-555]
TITLE 40--PROTECTION OF ENVIRONMENT
CHAPTER I--ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)
PART 82_PROTECTION OF STRATOSPHERIC OZONE--Table of Contents
Subpart B_Servicing of Motor Vehicle Air Conditioners
Sec. Appendix C to Subpart B of Part 82--SAE J2788 Standard for
Recovery/Recycle and Recovery/Recycle/Recharging Equipment for HFC-134a
Refrigerant
Foreword
This Appendix establishes the specific minimum equipment
requirements for the recovery/recycling of HFC-134a that has been
directly removed from, and is intended for reuse in, mobile air-
conditioning systems and recovery/recycling and system recharging of
recycled, reclaimed or virgin HFC-134a. Establishing such specifications
will ensure that system operation with recycled HFC-134a will provide
the same level of performance and durability as new refrigerant.
1. Scope
The purpose of this SAE Standard is to establish the specific
minimum equipment performance requirements for recovery and recycling of
HFC-134a that has been directly removed from, and is intended for reuse
in, mobile air-conditioning (A/C) systems. It also is intended to
establish requirements for equipment used to recharge HFC-134a to an
accuracy level that meets Section 9 of this document and SAE J2099. The
requirements apply to the following types of service equipment and their
specific applications.
a. Recovery/Recycling Equipment,
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b. Recovery/Recycling--Refrigerant Charging,
c. Refrigerant Recharging Equipment Only.
1.1 Improved refrigerant recovery equipment is required to ensure
adequate refrigerant recovery to reduce emissions and provide for
accurate recharging of mobile air conditioning systems. Therefore, 12
months following the publication date of this standard, requirements in
this standard supplements and supersedes, SAE J2210.
2. References
2.1 Applicable Publications
The following publications form a part of this specification to the
extent specified herein. Unless otherwise indicated, the latest issue of
SAE publications shall apply.
2.1.1 SAE Publications
Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-
0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside
USA), www.sae.org.
SAE J2099 Standard of Purity for Recycled HFC-134a (R-134a) for Use in
Mobile Air-Conditioning Systems
SAE J2196 Service Hoses for Automotive Air-Conditioning
SAE J2197 Service Hose Fittings for Automotive Air-Conditioning
SAE J2296 Retest of Refrigerant Container
2.1.2 CGA Publications
Available from CGA, 4221 Walney Road, 5th Floor, Chantilly VA 20151-
2923, Tel: 703-788-2700, http://www.cganet.com.
CGA Pamphlet S-1.1 Pressure Relief Device Standard Part 1--Cylinders for
Compressed Gases 2.1.3 DOT Publications
Available from the Superintendent of Documents, U.S. Government
Printing Office, Mail Stop: SSOP, Washington, DC 20402-9320.
OT Standard, CFR Title 49, Section 173.304 Shippers--General
Requirements for Shipments and Packagings
2.1.4 UL Publications
Available from Underwriters Laboratories Inc., 333 Pfingsten Road,
Northbrook, IL 60062-2096, Tel: 847-272-8800, http://www.ul.com.
UL 1769 Cylinder Valves
UL 1963 Refrigerant Recovery/Recycling Equipment
3. Specification and General Description
3.1 The equipment must be able to remove and process HFC-134a (R-
134a) from mobile A/C systems to the purity level specified in SAE
J2099.
3.2 The equipment shall be suitable for use in an automotive service
garage environment and be capable of continuous operation in ambients
from 10 [deg]C to 49 [deg]C (50 [deg]F to 120 [deg]F). If it is designed
to recharge a system, and it uses a scale for this purpose, the scale
must demonstrate the ability to maintain accuracy per the test in 10.2.
3.3 The equipment must be certified that it meets this specification
by an EPA listed certifying laboratory.
3.4 The equipment shall have a label, which states, ``Certified by
(Certifying Agent) to Meet SAE J2788 superseding SAE J2210'' in bold-
type letters a minimum of 3 mm (\1/8\ in) in height.
4. Refrigerant Recycling Equipment Requirements
4.1 Moisture and Acid
The equipment shall incorporate a desiccant package that must be
replaced before saturation with moisture, and whose mineral acid
capacity is at least 5% by weight of the dry desiccant.
4.1.1 The equipment shall be provided with a means of indicating
when the filter desiccant moisture capacity has reached the allowable
limit and desiccant replacement is required. This may include a reliable
means of detecting moisture level or an algorithm based on the amount
refrigerant recovered. The user must be clearly alerted to replace the
filter prior to the full saturation. Warnings shall be displayed on
screens and (printed on printouts where applicable). The warnings must
explain that the machine is approaching the end of filter life. The
manufacturer must incorporate a lockout when the end of filter life is
reached.
4.1.2 The manufacturer shall use an identification system to ensure
that a new filter has been installed to reset the machine for operation.
4.2 Filter
The equipment shall incorporate an in-line filter that will trap
particulates of 15 micron spherical diameter or greater.
4.3 Scale (if used)
The scale must maintain accuracy when moved, as per the test in
Section 10.
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4.4 Purging Noncondensable Gases
4.4.1 The equipment shall automatically purge noncondensables
(NCGs), which are primarily air, if the acceptable level is exceeded.
NCG removal must be part of the normal operation of the equipment and
instructions must be provided to enable the task to be accomplished
within 30 min (to reach the refrigerant purity level specified in SAE
J2099).
4.4.2 Refrigerant loss from noncondensable gas purging during the
testing described in Section 8 shall be minimized by a method that
initiates a purge when the machine has not been in use for a period long
enough for air-refrigerant separation in the tank to have occurred.
4.5 Recharging and Transfer of Recycled Refrigerant
Recycled refrigerant for recharging and transfer shall be taken from
the liquid phase only.
5. Safety Requirements
5.1 The equipment must comply with applicable federal, state, and
local requirements on equipment related to handling HFC-134a material.
Safety precautions or notices related to safe operation of the equipment
shall be prominently displayed on the equipment and should also state
``CAUTION--SHOULD BE OPERATED BY QUALIFIED PERSONNEL.''
5.2 Under NO CIRCUMSTANCES should any equipment be pressure tested
or leak tested with air/HFC-134a mixtures.
Do not use compressed air (shop air) or leak detection in systems
containing HFC-134a.
6. Operating Instructions
6.1 The equipment manufacturer shall provide a warning in the
instruction manual regarding the possibility of refrigerant
contamination in the mobile A/C system being serviced.
6.1.1 If recovery/recycle equipment has refrigerant identification
equipment, the refrigerant identification equipment shall meet the
requirements of SAE J1771.
6.1.2 Recovery/recycling equipment not having refrigerant
identification capability shall have instructions in the equipment
manual covering possible contamination problems to the equipment and the
contamination of the existing recycled refrigerant in the container in
the equipment.
6.2 The equipment manufacturer must provide operating instructions,
including proper attainment of vehicle system vacuum (i.e., when to stop
the extraction process), filter/desiccant replacement, and purging of
noncondensable gases (air). Also to be included are any other necessary
maintenance procedures, source information for replacement parts and,
repair and safety precautions.
6.2.1 The manual shall identify the proper maintaining of hose and
seals to prevent the addition of excess air, due to leaks, during the
recovery process, which would increase the NCG level in the recovered
refrigerant.
6.3 The equipment must prominently display the manufacturer's name,
address, the type of refrigerant it is designed to recycle, a service
telephone number, and the part number for the replacement filter/drier.
7. Functional Description
The ability of the equipment to meet the refrigerant recovery and
recharge specifications of this section shall be determined by the test
procedures of Section 10.
7.1 The equipment must be capable of continuous operation in ambient
temperatures of 10 [deg]C (50 [deg]F) to 49 [deg]C (120 [deg]F).
Continuous is defined as completing recovery/recycle and recharge (if
applicable) operations with no more than a brief reset period between
vehicles, and shall not include time delays for allowing a system to
outgas (which shall be part of the recovery period provided by this
standard). Continuous may include time out for an air purge if
necessary, although it is understood that extended equipment-off time is
preferred to allow NCG and refrigerant separation in the supply tank for
optimum results.
7.1.1 The equipment shall be capable of removing a minimum of 95.0%
of the refrigerant from the test system in 30 minutes or less, without
external heating, or use of any device (such as shields, reflectors,
special lights, etc.) which could heat components of the system. The
recovery procedures shall be based on 21 to 24 [deg]C (70 to 75 [deg]F)
ambient temperature. The test system for qualifying shall be a 1.4 kg
(3.0 lbs) capacity orifice tube/accumulator system in a 2005 Chevrolet
Suburban with front and rear A/C, or the test option described in 10.5,
and shall be determined by accurately weighing the recovery machine with
the resolution and accuracy of within 3 g (.006 lb) in the range of the
machine's weight. The laboratory shall maintain records of the vehicle,
including its VIN (vehicle identification number).
7.1.2 However, the preceding shall not preclude a brief period of
engine operation at fast idle (up to 15 minutes, up to 2000 rpm) to
circulate refrigerant and oil, and provide some engine and warm-up of A/
C refrigeration components. The laboratory shall monitor coolant
temperature per the vehicle engine coolant temperature sensor, and
coolant temperature shall not be allowed to exceed 105 [deg]C (221
[deg]F). The time required shall not be included in the total time of 30
minutes set forth in 7.1.1.
7.1.3 The refrigerant that is recovered, following oil separation,
shall be measured and the quantity displayed, accurate to
[[Page 550]]
within 30 g (1.0 oz). The equipment must include a
provision for checking the accuracy, per the requirements of 9.1.
7.2 During recovery operation, the equipment shall provide overfill
protection to assure that the liquid fill of the storage container
(which may be integral or external) does not exceed 80% of the tank's
rated volume at 21 [deg]C per Department of Transportation (DOT)
Standard, CFR Title 49, Section 173.304 and the American Society of
Mechanical Engineers.
7.3 Portable refillable tanks or containers used in conjunction with
this equipment must be labeled ``HFC-134a (R-134a),'' meet applicable
Department of Transportation (DOT) or Underwriters Laboratories (UL)
Standards, and shall incorporate fittings per SAE J2197.
7.3.1 The cylinder valve shall comply with the standard for cylinder
valves, UL 1769.
7.3.2 The pressure relief device shall comply with the Pressure
Relief Device Standard Part 1--Cylinders for Compressed Gases, CGA
Pamphlet S-1.1.
7.3.3 The tank assembly shall be marked to indicate the first retest
date, which shall be 5 years after the date of manufacture. The marking
shall indicate that retest must be performed every subsequent 5 years.
SAE J2296 provides an inspection procedure. The marking shall be in
letters at least 6 mm (\1/4\ in) high.
7.3.4 ASME tanks as defined in UL-1963 may be used and are exempt
from the retest requirements.
7.3.5 If the machine is designed for recharging, and the marketer
permits use of a non-refillable refrigerant tank, the machine shall
include a way to ensure refrigerant remaining in the tank (called the
``heel'') to no more than 2% of tank rated capacity when the tank is
indicated to be empty. This may be done by the machine marketer as
follows:
Specify a non-venting procedure, to minimize the
amount of unused refrigerant remaining in the tank. The machine shall
include any devices required for the procedure, other than ordinary
service shop tools and supplies, and include in the operator's manual,
any instructions.
Provide an automatic or (with instructions in the
operator's manual) semi-automatic non-venting procedure with the
machine.
The laboratory shall test for the 2% capability. For testing
purposes it may use a refillable tank, minimum 15 lb capacity (6.8 kg)
containing a minimum of 7.5 lbs (3.4 kg) refrigerant. The test is as
follows:
a. Weigh the tank at the start of the test, on a scale accurate to
plus/minus 3 grams, to ensure it contains sufficient refrigerant.
b. Operate the machine to remove refrigerant from the tank, charging
into a holding container until the tank is indicated to be empty.
Continue with the marketer's recommended procedure for the 2%
capability.
c. Weigh the tank, on a scale accurate to plus/minus 3 grams.
d. Using the recovery compressor and/or a vacuum pump, draw the tank
into a vacuum of 9 to 10 inches Mercury (225 to 250 mm Mercury). The
tank must hold that vacuum with a decay of less than 10% in 10 minutes.
If vacuum decays 10% or more, the procedure shall be repeated as
necessary to ensure the tank is empty.
e. Weigh the tank on a scale accurate to plus/minus 3 grams. The
difference in weight from Steps 3 to 5 shall be within 2% of the weight
of the amount of refrigerant that is the tanks rated capacity.
f. This test may be performed at the conclusion of testing in 10.4
or 10.5. If the machine passes or has passed all other testing in this
standard, the marketer may make modifications in procedure and/or
machine operation and retest once at a later date, within 90 days. If
the machine fails the retest, the machine must be completely retested
per this standard, or may be certified per the following alternative.
The marketer of the machine may specify use of a non-refillable
refrigerant tank that provides for recycling and/or disposal of the
residual refrigerant, in either case in a manner that does not vent. Or
the marketer may exclude use of a one-way container, in the machine's
operating instructions.
7.4 All flexible hoses must comply with SAE J2196.
7.5 Service hoses must have shutoff devices located at the
connection point to the system being serviced. Any hoses or lines
connected to refrigerant containers on or in the machine also shall have
shutoff devices at the connection points, so that the containers may be
changed without loss of refrigerant. A tank that is a permanent
installation is exempt from this requirement.
7.6 The equipment shall separate oil from the refrigerant, measure
the amount accurate to 20 ml (0.7 oz.), so the technician has an
accurate basis for adding oil to the system.
7.6.1 This statement shall be predominately identified in the
equipment service manual.
Note: Use only new lubricant to replace the amount removed during
the recycling process. Used lubricant should be discarded per applicable
federal, state and local requirements.
8. Testing
This test procedure and its requirements are to be used to determine
the ability of the recycling equipment to adequately recycle
contaminated refrigerant.
[[Page 551]]
8.1 The equipment shall be able to clean the contaminated
refrigerant in Sec. 8.3 to the purity level defined in SAE J2099.
8.2 The equipment shall be operated in accordance with the
manufacturer's operating instructions.
8.3 Contaminated HFC-134a (R-134a) Sample
8.3.1 The standard contaminated refrigerant shall consist of liquid
HFC-134a with 1300 ppm (by weight) moisture (equivalent to saturation at
38 [deg]C, 100 [deg]F), 45000 ppm (by weight) HFC-134a compatible
lubricant, and 1000 ppm (by weight) of noncondensable gases (air).
8.3.1.1 The HFC-134a compatible lubricant referred to in 8.3.1,
shall be polyalkylene glycol (PAG), ISO 100 such as UCLN or PAG ISO 46-
55, such as Idemitsu or equivalent, which shall contain no more than
1000 ppm by weight of moisture.
8.3.1.2 Although the test lubricant is a PAG, to conform to that
used in the test vehicle system, the equipment manufacturer also shall
ensure that it is compatible with polyol ester lubricant, such as ND 11
as used in electrically driven compressors in some hybrid vehicles.
8.4 Test Cycle
8.4.1 The equipment must be preconditioned by processing 13.6 kg (30
lb) of the standard contaminated HFC-134a at an ambient of 21 to 24
[deg]C (70 to 75 [deg]F) before starting the test cycle. 1.13 kg (2.56
lb) samples are to be processed at 5 min intervals. The test fixture,
depicted in Figure 1, shall be operated at 21 to 24 [deg]C (70 to 75
[deg]F).
[[Page 552]]
[GRAPHIC] [TIFF OMITTED] TR09NO07.001
8.4.2 Following the preconditioning procedure per 8.4.1, 18.2 kg (40
lb) of standard contaminated HFC-134a are to be processed by the
equipment.
8.5 Sample Requirements
8.5.1 Samples of the standard contaminated refrigerant from 8.3.1
shall be processed as required in 8.6 and shall be analyzed
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after said processing as defined in 8.7, 8.8, and 8.9. Note exception
for noncondensable gas determination in 8.9.4.
8.6 Equipment Operating Ambient
8.6.1 The HFC-134a is to be cleaned to the purity level, as defined
in SAE J2099, with the equipment operating in a stable ambient of 10,
21, and 49 [deg]C (50, 70 and 120 [deg]F) while processing the samples
as defined in 8.4.
8.7 Quantitative Determination of Moisture
8.7.1 The recycled liquid phase sample of HFC-134a shall be analyzed
for moisture content via Karl Fischer coulometric titration, or an
equivalent method. The Karl Fischer apparatus is an instrument for
precise determination of small amounts of water dissolved in liquid and/
or gas samples.
8.7.2 In conducting this test, a weighed sample of 30 to 130 g is
vaporized directly into the Karl Fischer anolyte. A coulometric
titration is conducted and the results are reported as parts per million
moisture (weight).
8.8 Determination of Percent Lubricant 8.8.1 The amount of lubricant
in the recycled HFC-134a sample shall be determined via gravimetric
analysis. The methodology must account for the hygroscopicity of the
lubricant.
8.8.2 Following venting of noncondensable gases in accordance with
the manufacturer's operating instructions, the refrigerant container
shall be shaken for 5 min prior to extracting samples for testing.
8.8.3 A weighed sample of 175 to 225 g of liquid HFC-134a is allowed
to evaporate at room temperature. The percent lubricant is calculated
from weights of the original sample and the residue remaining after
evaporation.
8.9 Noncondensable Gases--Testing for Amount
8.9.1 The amount of noncondensable gases shall be determined by gas
chromatography. A sample of vaporized refrigerant liquid shall be
separated and analyzed by gas chromatography. A Porapak Q column at 130
[deg]C (266 [deg]F) and a hot wire detector may be used for the
analysis.
8.9.2 This test shall be conducted on liquid phase samples of
recycled refrigerant taken from a full container as defined in 7.2
within 30 min following the proper venting of noncondensable gases.
8.9.3 The liquid phase samples in 8.9.2 shall be vaporized
completely prior to gas chromatographic analysis.
8.9.4 This test shall be conducted at 10 and 49 [deg]C (50 and 120
[deg]F) and may be performed in conjunction with the testing defined in
8.6. The equipment shall process at least 13.6 kg (30 lb) of standard
contaminated refrigerant for this test.
8.9.5 The equipment shall be capable of charging refrigerant into
systems with various lubrication types and shall deliver less than 1% by
weight residual oil during system charge if the machine permits oil
charging with refrigerant (due to residual oil in the service hoses and
recovery unit refrigerant circuit from prior recovery, diagnostics and
oil injection. This shall be determined during SAE J2099 testing.)
9. Recharging the System
9.1 It is the responsibility of the equipment manufacturer to ensure
that the vacuum removal performance leaves the system 98% free of NCGs
before recharging, following recovery and recycle under the provisions
of this document.
The equipment must be capable of both indicating and recharging the
system to within 15 g (0.50 oz) of vehicle manufacturer's
specifications. The laboratory shall test for this capability by
choosing a charge amount that is within the range of the vehicle
manufacturer's specifications. The equipment must indicate and charge
the system with that chosen amount, within 15 g
(0.5 oz).
Example: If 500 g is chosen, the actual and indicated charge must be
485 to 515 g, with any difference between actual and indicated charge
within the laboratory scale accuracy requirements of this standard. If a
scale is used in the machine, the equipment manufacturer shall provide a
method or service for the technician to check scale accuracy, and
include any necessary accuracy-checking device (such as a calibration
weight(s)) with the machine. If a mass flow system is used for charge
determination, it must maintain accuracy equal to the 15 g (0.50 oz)
specification. The equipment manufacturer shall provide a method for
checking accuracy and include any necessary accuracy testing device(s)
with the machine. If the accuracy testing device(s) for a scale or mass
flow machine includes a consumable, the manufacturer shall include a
quantity of replacement or refill devices for five years of periodic
testing as recommended.
9.2 If any other system is used for charge determination, such as a
positive displacement pump, the equipment manufacturer shall provide a
method and any needed device(s) to check accuracy that is/are
appropriate for its method of operation, including any temperature-
compensating trim if used.
10. Equipment Test Procedure by Laboratory for Recovery/Recycling and
Recovery/Recycling/Recharging Machines
10.1 Preliminary: Ambient (in shop) temperature shall be 21 to 24
[deg]C (70 to 75 [deg]F). Test vehicle shall be ``overnight cold'' (not
run for at least eight hours).
10.2 The machine must have a self-contained provision for checking
accuracy of
[[Page 554]]
the indicated amount of refrigerant recovered in liquid or vapor or
mixture form(s) from a vehicle system and (if applicable) charged into a
vehicle, and adjusting if necessary, to meet requirements of 9.1, 9.2.
Therefore: If the machine uses a scale for that purpose, check the
accuracy of that scale and make any adjustment if necessary. If an
alternative method of measuring refrigerant is used, follow the
equipment manufacturer's procedure for ensuring accuracy. Next, move the
machine, such as by rolling it, along the floor, a minimum of 20 feet
(6.1 meters) within 10 seconds. Follow with the test procedure in 10.3,
then 10.4 or 10.5.
10.3 Test Procedure
If desired, this test procedure may be preceded by engine/system
operation for up to 15 minutes, up to 2000 rpm.
1. You must start with an empty system, using this method: (a)
Operate machine to recover refrigerant, per equipment manufacturer's
instructions. (b) Deep-vacuum system to a minimum of 710 mm (28 in) of
mercury. (c) Monitor vacuum for decay, checking every 20 minutes. If
decay exceeds 75 mm (3 in), deep vacuum the system again. When system
holds 710 mm (28 in) 75 mm (3 in) of mercury vacuum for three hours, it
is considered empty.
2. Place machine on a platform scale with the capacity to weigh the
recovery/recycle/recharge machine, and with the resolution and accuracy
of within 3 g (.006 lb) in the range of the
machine's weight. Weight should include the machine's service hoses
draped over the machine, and with the machine's oil reservoir removed.
If necessary to add oil to vehicle system as a result of a system
operation preparatory to the recovery process, inject the needed
quantity through the service valve at this time.
3. Record weight of machine in as weight A.
4. Reconnect service hoses to the test vehicle.
5. Follow the equipment manufacturer's specified procedure for
charging the vehicle manufacturer's recommended amount of refrigerant
into the system. Note: if this does not apply to the machine under test,
i.e. a recovery/recycling only machine, the use of charging equipment
that meets this standard and the platform scale shall be used to verify
the accuracy of the charge.
6. Disconnect the service hoses from the test vehicle and drape them
on the machine. Check and record the weight of the machine. Record this
weight as weight B. The difference between weight A and weight B should
be equal to the recommended charge that was installed per the machine's
display, within 15 g (0.5 oz). If the difference is greater than 15 g
(3 g), the machine fails the charge accuracy test,
and no other tests shall be performed at that time. The manufacturer
must document changes made to improve accuracy and furnish them to the
laboratory prior to a new test. Exception: If the maximum deviation is
no more than a total of 20 g, the calibration of the scale or other
measuring system may be rechecked and readjusted once, and the entire
test repeated just once.
10.4 Recovery Test Using a Vehicle
1. Following a successful system charge, the system and engine shall
be run for 15 minutes at 2000 rpm to circulate oil and refrigerant,
following which engine and system shall rest for eight hours. Then the
laboratory may begin the recovery test. If the machine manufacturer
specifies, operate the engine/system for up to 15 minutes, at up to 2000
rpm, then shut off engine/system.
2. If the machine has an automatic air purge, disable it. Check the
weight of the machine with the platform scale (service hoses draped over
machine, oil reservoir removed). Record the number as Weight C.
Reinstall oil reservoir if it had been removed in the recovery
procedure.
3. Start timer. Connect service hoses to system of test vehicle and
perform recovery per the equipment manufacturer's instructions. The
vehicle system service valves' cores must remain in the fittings for
this procedure.
4. When recovery is completed, including from service hoses if that
is part of the recommended procedure, disconnect hoses and drape over
machine. Stop timer. The elapsed time shall be 30.0 minutes or less. If
it is in excess of this time, the machine fails the test and no retest
is allowed. The manufacturer must document changes made to the machine
to improve its performance before a new test is allowed, and furnish
them to the laboratory.
5. If the recovery is completed in no more than the 30.0 minutes,
measure the oil level in the reservoir, remove the reservoir and then
determine the amount of refrigerant recovered, as detailed in Nos. 6 and
7: As measured by the machine and also by noting the weight of the
platform scale, which shall be recorded as Weight D.
6. The platform scale shall indicate that a minimum of 95% of the
amount charged into the system has been recovered. If the platform scale
indicates a lower percentage has been recovered, the machine fails the
recovery test.
7. The machine display shall indicate that a minimum of 95.0% of the
amount charged into the system has been recovered, within a tolerance of
30 g (1 oz) when compared with the platform scale
(Weight D minus Weight C). The 30 g (1 oz) tolerance may produce a
machine display reading that is below the 95.0% recovery. If a greater
difference between machine and platform scale occurs, the machine fails
the recovery test.
[[Page 555]]
10.5 Recovery Test Fixture Test Option
If an equipment manufacturer chooses, as an alternative to the
actual vehicle, it may certify to SAE J2788 with a laboratory fixture
that is composed entirely of all the original equipment parts of a
single model year for the 3.0 lb capacity front/rear A/C system in the
2005-07 Chevrolet Suburban. All parts must be those OE-specified for one
model year system and no parts may be eliminated or bypassed from the
chosen system, or reproduced by a non-OE source. No parts may be added
and/or relocated from the OE position in the 2005-07 Suburban. No parts
may be modified in any way that could affect system performance for
testing under this standard, except adding refrigerant line bends and/or
loops to make the system more compact. Reducing the total length of the
lines, however, is not permitted. The fixture system shall be powered by
an electric motor, run at a speed not to exceed 2000 rpm, and for this
test option, no system warm-up or equivalent procedure may be used. The
certifying laboratory shall maintain records of all parts purchased,
including invoices and payments. The assembly of the parts shall, as an
outside-the-vehicle package, duplicate the OE system and its routing,
including bends, except for permitted additions of bends and/or loops in
refrigerant lines. Aside from the absence of engine operation and the
limitations posed by the standard and the use of the electric motor, the
test shall otherwise be the same as the test on the Suburban, including
test temperature.
[72 FR 63495, Nov. 9, 2007]